B29C48/76

CLEANING GASES FROM THE DEGASSING OF POLYMER MELTS
20230241531 · 2023-08-03 · ·

A method and a device for the purification of gases from the degassing of polymer melts—in particular, for the continuous further processing to form stretched polymer films. In this case, the gas to be purified is fed from a vacuum zone of a plasticizing unit, via at least one vacuum or degassing line, to a vacuum separator with a gas inlet and a gas outlet in which condensible, separable by freezing, and/or re-sublimable substances are separated from the supplied and purified gas by means of a cooling arrangement, and the separated substances are removed from the vacuum separator. By means of a heating arrangement, the substances separated by means of the cooling arrangement are at least partially liquefied or softened in the vacuum separator and removed from the vacuum separator in particular by suction.

EXTRUDER

An extruder configured to extrude a solid raw material containing moisture includes a barrel, a hopper coupled to one side of the barrel, a discharge port, a screw, vent disposed between the hopper and the discharge port to discharge vapor generated within the barrel; and a heater mounted on the barrel to heat the raw material. Raw material introduced into the barrel through the hopper is heated by the heater while being transferred within the barrel through the screw. A kneading zone, in which raw materials transferred by the screw threads are compressed, is formed on the screw. Since the raw material is melted within the barrel, a heating temperature of the heater and an axial rotation speed of the screw are controlled so that a sealing membrane that shields an inner transverse section of the barrel is formed from the liquid raw material in the kneading zone.

Discontinuous-fiber composites and methods of making the same

The invention relates to compositions comprising composite materials comprised of discontinuous fibers and one or more polymers and/or oligomers. The invention relates to methods of making the same. The composite materials can be in the form of compositions, composite sheets, laminates, pellets, and/or shaped composite products.

Method for producing thermally crosslinkable polymers in a planetary roller extruder

A method for producing thermally crosslinkable polymers in a planetary roller extruder is presented. The planetary roller extruder has a filling part and a compounding part made of a roller cylinder region that comprises at least two, preferably at least three coupled roller cylinders, planetary spindles of which are driven by a common central spindle. The polymers are supplied in a plasticized state. The filling part is supplied with a vacuum. The flow temperatures of the central spindle and the at least two roller cylinders under a vacuum are set such that the polymers to be degassed remain in the plasticized state. One or more liquids, such as thermal crosslinkers, crosslinking accelerators, dye solutions, or dye dispersions, are metered to the plasticized polymers downstream of the vacuum degassing, preferably in a continuous manner. Finally, the resulting mixture is directly supplied to a coating assembly.

Method for producing thermally crosslinkable polymers in a planetary roller extruder

A method for producing thermally crosslinkable polymers in a planetary roller extruder is presented. The planetary roller extruder has a filling part and a compounding part made of a roller cylinder region that comprises at least two, preferably at least three coupled roller cylinders, planetary spindles of which are driven by a common central spindle. The polymers are supplied in a plasticized state. The filling part is supplied with a vacuum. The flow temperatures of the central spindle and the at least two roller cylinders under a vacuum are set such that the polymers to be degassed remain in the plasticized state. One or more liquids, such as thermal crosslinkers, crosslinking accelerators, dye solutions, or dye dispersions, are metered to the plasticized polymers downstream of the vacuum degassing, preferably in a continuous manner. Finally, the resulting mixture is directly supplied to a coating assembly.

INTEGRATED SYSTEM AND METHOD FOR RECYCLING AND PROCESSING COMPOUND MATERIALS
20220009130 · 2022-01-13 ·

The present invention refers to the to the reuse of waste materials based on synthetic resins and, more specifically refers to the reuse of disposable diapers, plastic packaging (PVC, PP, PET, and so on), for the production of raw material for extrusion, lamination, injection and rotational molding processes, among others. The invention consists of a system comprising a chopper, a mill for homogenization of particle size, a disk compactor employing frictional heating between a fixed disk and a rotating disk and cooling means by circulation of cold water inside said discs.

TWIN-SCREW EXTRUDER

An introduction port 3 is provided on the rear side of a casing 2, and a discharge port 4 is provided at the tip of the casing 2, Inside the casing 2, two screws 7 are arranged so that a center distance thereof gradually decreases from the introduction port 3 to the discharge port 4, In a rear end wall 11, a drainage port 10 that discharges water produced from a material out of the casing 2 is provided. The drainage port 10 is provided at a position higher than the lowermost end of the rear end wall 11.

Liquid Crystalline Polymer Composition
20220025153 · 2022-01-27 ·

A compact camera module that contains a generally planar base on which is mounted a lens barrel is provided. The base, barrel, or both are molded from a polymer composition that includes a thermotropic liquid crystalline polymer and a plurality of mineral fibers (also known as “whisker”). The mineral fibers have a median width of from about 1 to about 35 micrometers and constitute from about 5 wt. % to about 60 wt. % of the polymer composition.

Method for manufacturing recycled polymer
11780145 · 2023-10-10 · ·

A method for manufacturing bulked continuous carpet filament, the method comprising: (1) reducing a chamber pressure within a chamber to below about 5 millibars; (2) after reducing the chamber pressure to below about 5 millibars, providing a polymer melt to the chamber; (3) separating the polymer melt into at least eight streams; (4) while the at least eight streams of the polymer melt are within the chamber, exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars; (5) after exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars, recombining the at least eight streams into a single polymer stream; and (6) forming polymer from the single polymer stream into bulked continuous carpet filament.

Extruder screw having paths within the screw, extruder, and extrusion method

An extruder screw includes a screw main body, conveyance portions, barrier portions, and paths. The raw materials, the conveyance of which is limited by the barrier portions, flow in from the entrance. The raw materials flowing in from the entrance flow through the paths in an opposite direction to a conveyance direction of the conveyance portions. The exit is opened in the outer circumferential surface of the screw main body at a position on an upstream side in the conveyance direction in the conveyance portions in which the entrance is opened.