Patent classifications
B29C48/83
Magnetic feed material and its use in producing bonded permanent magnets by additive manufacturing
A method for producing magnet-polymer pellets useful as a feedstock in an additive manufacturing process, comprising: (i) blending thermoplastic polymer and hard magnetic particles; (ii) feeding the blended magnet-polymer mixture into a pre-feed hopper that feeds directly into an inlet of a temperature-controlled barrel extruder; (iii) feeding the blended magnet-polymer mixture into the barrel extruder at a fixed feed rate of 5-20 kg/hour, wherein the temperature at the outlet is at least to no more than 10 C. above a glass transition temperature of the blended magnet-polymer mixture; (iv) feeding the blended magnet-polymer mixture directly into an extruding die; (v) passing the blended magnet-polymer mixture through the extruding die at a fixed speed; and (vi) cutting the magnet-polymer mixture at regular intervals as the mixture exits the extruding die at the fixed speed. The use of the pellets as feed material in an additive manufacturing process is also described.
Conductive film and method for producing same
An electroconductive film including a substrate film, and an organic electroconductive layer disposed on the substrate film, wherein the substrate film is formed of a resin containing an alicyclic structure-containing polymer having crystallizability, a thickness of the substrate film is 5 m or more and 50 m or less, and a crystallization degree of the alicyclic structure-containing polymer having crystallizability is 30% or more. The alicyclic structure-containing polymer having crystallizability is preferably a hydrogenated product of a ring-opening polymer of dicyclopentadiene.
Process for preparing granules of pigments by means of double extrusion
A process for the production of a particle composition containing, at least one resin and at least one pigment is described, said process comprising the following steps: *extrusion of a mixture containing said at least one resin and said at least one pigment without induced heating; *subsequent extrusion, with induced heating, of the mixture obtained from the preceding extrusion; *granulation of the mixture thus obtained. With the abovementioned process it is possible to obtain a composition having granules with an average diameter less than 2 microns and a greater homogeneity than the known processes.
Dynamically controlled screw-driven extrusion
A screw-driven extrusion system includes a novel screw-drive extruder. The extruder includes a motor-driven screw. The screw moves solid pellets from a feed hopper into a section that is actively heated. The solid pellets fully liquefy as they pass through the heated section. A control system controls screw, heating, and optionally cooling, operations to selectively control flow of liquefied material from the extruder's tip. The dynamically-controlled can continuously adjust its feed speed and temperature to keep up with continuously changing demands of a larger control system involved in monitoring and running a corresponding 3-D printer in an additive manufacturing process. In contrast to wirefeed extrusion systems that rely on the rigidity of the material in wire-formed feedstock, this screw-driven extrusion system is well-suited to use of less-rigid thermoplastic elastomers for the manufacture of objects for use in soft robotics, medical and mold-making applications.
Method for Producing Thermally Crosslinkable Polymers in a Planetary Roller Extruder
A method for producing thermally crosslinkable polymers in a planetary roller extruder is presented. The planetary roller extruder has a filling part and a compounding part made of a roller cylinder region that comprises at least two, preferably at least three coupled roller cylinders, planetary spindles of which are driven by a common central spindle. The polymers are supplied in a plasticized state. The filling part is supplied with a vacuum. The flow temperatures of the central spindle and the at least two roller cylinders under a vacuum are set such that the polymers to be degassed remain in the plasticized state. One or more liquids, such as thermal crosslinkers, crosslinking accelerators, dye solutions, or dye dispersions, are metered to the plasticized polymers downstream of the vacuum degassing, preferably in a continuous manner. Finally, the resulting mixture is directly supplied to a coating assembly.
Plasticizing unit including a thermal separating device and an active tempering device
A plasticizing unit for a molding machine includes a plasticizing cylinder, and the plasticizing cylinder has a feed zone and a filling opening for material to be plasticized. The filling opening is arranged adjacent to the feeding zone, and a thermal separating device is arranged between the feed zone and the filling opening. An active tempering device for the filling opening is provided, and the active tempering device includes at least one tempering conduit and a tempering medium turbulently flowing through the tempering conduit during operation of the active tempering device.
PLANETARY ROLLER EXTRUDER WITH A DEGASSING SECTION
A planetary extruder for producing and processing polymers includes a degassing section. The extruder includes a housing and a bushing arranged therein. The bushing has an internal toothing with a pitch diameter and a root circle. An externally toothed central spindle is arranged within the housing. Planetary spindles rotate about the central spindle between the central spindle and the bushing. A heat transfer fluid is guided through fluid channels which extend helically along an outer surface of the bushing and guide the heat transfer fluid axially. A degassing opening is provided to which a negative pressure is applied for degassing. A minimum radial thickness (t) of the bushing between the root circle of the internal toothing on an inside of the bushing and a bottom of the fluid channels on an outside of the bushing is selected based on the pitch diameter (d) of the internal toothing.
PRODUCTION OF THIOPOLYMERS BY REACTIVE EXTRUSION
This process for synthesizing thiopolymers involves feeding elemental sulfur or sulfides and unsaturated hydrocarbons into an extruder. The extruder is comprised of a screw and a barrel. The screw is rotated so as to pressurize, heat and mix the sulfur or sulfides and unsaturated hydrocarbon to induce inverse vulcanization thereby producing thiopolymers such as polymeric polysulfides. The invented process can be accomplished by using sulfur which becomes molten at the conditions in the extruder or is preheated and unsaturated hydrocarbons as the starting material. The materials are fed through one or more extruders so as to induce mixing and reaction of the materials forming polysulfides.
ELECTRIC HEATER FOR INDUSTRIAL PROCESSING MACHINES
An electric heater for industrial processing machines, which comprises an upper half-shell and a lower half-shell which are hinged to each other and are adapted to define a receiving chamber, heating elements being accommodated within the receiving chamber, a fan being arranged at a bottom of the lower half-shell and being adapted to generate a forced air recirculation system which allows the forced air to enter the receiving chamber from above and then to exit downward.
Thermoplastic composite, method for preparing thermoplastic composite, and injection-molded product
Provided is a thermoplastic composite, a method for preparing a thermoplastic composite, and an injection-molded product. The thermoplastic composite comprises 35-75% by weight of a thermoplastic resin, 5-45% by weight of a non-cellulosic organic fiber, and 5-20%) by weight of hollow glass microspheres, based on 100% by weight of the total weight of the thermoplastic composite.