Systems and methods are disclosed for adjusting thickness of an extrudate in an extrusion die system. A lip adjustment assembly includes an engagement member connected to a movable lip of an extrusion die and being movable in a first and second direction opposite the first direction; an actuator configured to move the engagement member in the first and second directions; a coupler connected to both the engagement member and the actuator and disposed between the engagement member and the actuator; and an insulator on the coupler and configured to impede conduction of heat from the engagement member to the actuator. When the engagement member is moved in the first direction, the movable lip is moved toward a second lip of the extrusion die, and when the engagement member is moved in the second direction, the movable lip is moved away from the second lip.

A slot die assembly for applying at least one material onto a substrate includes an adapter having a passive heat transfer device, a shim package fluidically connected to the adapter, the shim package having a first material discharge slot and a second material discharge slot, and a die plate having a one or more fluid channels fluidically connected to the shim package. The assembly also includes one or more mounting studs extending from the adapter, the mounting studs configured to engage a parent machine.

A carousel system includes a platform and a plurality of material delivery systems mounted on a periphery of the platform, each respective material delivery system including a first gear and an extruder nozzle head. The carousel system also includes a carousel rotatably mounted on the platform, a first motor adapted to cause the carousel to rotate from a first radial position to a second radial position, a second motor mounted on the carousel, a drive shaft coupled to the second motor, and a second gear coupled to the drive shaft. Engagement of the second gear with one of the first gears causes the corresponding material delivery system to force an amount of a selected material into the corresponding extruder nozzle head, heat the selected material to soften the selected material, and deposit the selected material on a surface. Each material delivery system provides material having a respective color. The carousel system may be used in a 3D printing system.

The extrusion of polymer compositions based on polyvinyl chloride (PVC) and in particular to a method in which polymer compositions are produced that have an elongation at break of at least 200%, a tensile strength of at least 10 N/mm2 with a specific energy input SEI of 0.03 to 0.20 kWh/kg and in particular 0.04 to 0.16 kWh/kg. The method is expediently carried out such that a plasticizer is added in a plurality of portions to the non-composed polyvinyl chloride and mixed into said polyvinyl chloride. The method thereby offers a fast and simple possibility of producing products from finished soft PVC, the production of said products requiring only a single processing device in the form of an extruder.

An extruder has a barrel extending from a feed inlet end to an extruder outlet end. The barrel has an inner surface, an outer surface, and a wall thickness between the inner and outer surfaces. The extruder also has at least one heating member positioned provided on the barrel; a screw drive motor drivingly connected to a rotatably mounted screw positioned within the barrel, whereby the screw is rotatable at various revolutions per minute (RPM); and a controller is operably connected to the screw drive motor to adjust the RPM of the screw based upon a temperature of material passing through and/or being extruded from the barrel. Methods for operating an extruder filling a mold are also provided.

A three-dimensional drawing device can include a housing configured for to be held in user's hand, shaped to allow manipulation of the housing like a pen, and configured to accept a strand of thermoplastic material. The drawing device has a nozzle assembly with an exit nozzle and a motor connected to a gear train that engages the strand such that rotation of the motor causes the feed stock to be extruded out of the exit nozzle to form a three-dimensional object. The motor can be controlled using a variable speed control mechanism or first and second actuators, thereby controlling movement of the strand, for example, to advance or retract the strand relative to the nozzle assembly.

An extrusion device includes a filament-engaging mechanism that urges a filament, received by the device, through a heater and a nozzle. A moveable control member can be manipulated by a user during operation of the device to alter a rate of extrusion. The extrusion device can have a continuous flow mode of operation. The extrusion device can be configured to operate with low electrical power consumption.

A fiber reinforced polymer part is fabricated by rastering a deposition head over a substrate, and additively forming part features by extruding a polymer having an entrained continuous reinforcement from the deposition head onto a substrate.

An extrusion die includes a die body with two mating die halves, at least one of which is engraved with a die cavity system. The die cavity system includes a melt inlet, a first-stage melt reservoir in fluid communication with the melt inlet, a plurality of melt channels extending from the first-stage melt reservoir, and an extrusion trough in fluid communication with the melt channels and extending across the die half. Multiple stages of reservoirs and channels may be used. The melt channels in each stage have an equal length and cross-sectional area. Some of the melt channels may have a curved portion to maintain an equal length with other melt channels in the same stage. The die halves are secured by a plurality of fasteners. A method for extruding a fluid using the die is also provided. The die may be used to create films or fibers, including nano-fibers.

Silicone-containing light fixture optics. A method for manufacturing an optical component may include mixing two precursors of silicone, opening a first gate of an optic forming device, moving the silicone mixture from the extrusion machine into the optic forming device, cooling the silicone mixture as it enters the optic forming device, filling a mold within the optic forming device with the silicone mixture, closing the first gate, and heating the silicone mixture in the mold to at least partially cure the silicone. Alternatively, a method for manufacturing an optical component may include depositing a layer of heat cured silicone optical material to an optical structure, arranging one or more at least partially cured silicone optics on the layer of heat cured silicone optical material, and heating the heat cured silicone optical material to permanently adhere the one or more at least partially cured silicone optics to the optical structure.