One aspect of the disclosure relates to an apparatus including an extrusion nozzle. The nozzle includes an inlet end, an outlet end opposite the inlet end and an axis extending between the inlet end and the outlet end. The extrusion nozzle is configured to rotate about the axis. The extrusion nozzle also includes a rotary drive engagement portion between the inlet end and the outlet end. The extrusion nozzle further includes a cavity including an inlet opening at the inlet end and an outlet opening at the outlet end. The inlet opening has a different configuration than the outlet opening.

Printing devices and methods are provided that utilize high throughput extrusion to generate a printer material, such as a three-dimensional object. High-throughput extrusion systems in accordance with the present disclosure volumetrically pre-heat an extruded filament to a desired pre-heat temperature, and then either maintain or heat the extruded filament to a desired melt temperature prior to having the filament extruded out of the system and onto a surface, such as a build platform. By pre-heating the filament prior to heating it to the temperature at which it is excluded, it helps increase the throughput of the system. Likewise, by doing the heating volumetrically, it further helps increase the throughput of the system. Various embodiments of devices and methods typically used for printing in conjunction with the disclosed high throughput systems are also provided for in the present disclosure.

An extruder for 3D FDM printing with a highly thermally conductive ceramic nozzle that allows for very high temperature operation suitable for printing metals and high melting point plastics, whilst also being hard wearing to cope with abrasive materials. A heating element is printed onto the nozzle to allow for high temperatures in a compact space. A skirt attached to the nozzle provides heating to already deposited material to assist in bonding metal as it is deposited, as well as fume extraction. A non-conductive ceramic down tube thermally isolates the nozzle from the material feed mechanism. All major parts are themselves 3D printed.

A method and device for producing metal wire by sheathing a wire with an elastomer compound coming from an extruder is described herein. The aspects disclosed herein may include a feed canal for feeding a sheathing die, through which the wire is made to pass at a pre-established nominal speed. Various temperatures are controlled during the method based on a variety of parameters such as the measured speed at which the wire is moving is other than the nominal speed.

A device for introducing continuous fiber into a product material is provided. The continuous fiber is provided from at least one continuous fiber supply. The device comprises a housing having a first opening and a second opening. A channel is formed through the housing from the first opening to the second opening. At least one fin member extends from the housing into the channel with the at least one fin member having a conduit formed therethrough. Upon the product material travelling through the channel of the housing, the continuous fiber travels from the continuous fiber supply, through the conduit, and into the product material. The continuous fiber increases strength and stiffness of the product material while decreasing time-dependent creep deformation of the product material.

A method and system are disclosed. A method of printing onto a base having an upper surface spaced from a lower surface by a base thickness includes dispensing a yarn from a nozzle of a printing system and selectively attaching the yarn to a first attachment region. The step of dispensing the yarn includes dispensing a heat-moldable material and a melt-resistant material. The step of selectively attaching the yarn to the first attachment region includes moving the nozzle into the first attachment region. The step of moving the nozzle into the first attachment region reduces the base thickness by a prodding distance. The heat-moldable material bonds to the first attachment region.

One aspect of the disclosure relates to an apparatus including an extrusion nozzle. The nozzle includes an inlet end, an outlet end opposite the inlet end and an axis extending between the inlet end and the outlet end. The extrusion nozzle is configured to rotate about the axis. The extrusion nozzle also includes a rotary drive engagement portion between the inlet end and the outlet end. The extrusion nozzle further includes a cavity including an inlet opening at the inlet end and an outlet opening at the outlet end. The inlet opening has a different configuration than the outlet opening.

An extruder for use in an additive manufacturing process. The extruder includes an inner housing and an outer housing. A material feed channel extends through the extruder. The material feed channel is positioned between the inner housing and the outer housing. The inner housing is mounted to allow the inner housing to rotate relative to the outer housing, and the outer housing is mounted to allow the outer housing to rotate relative to the inner housing. The rotation of the inner housing and outer housing moves material through the material feed channel and introduces shear forces to the material to decrease the viscosity of the material. A heating element is provided proximate the housing and extends about the entire circumference of the housing. The heating element provides even and controlled heating across the entire extruder.

The invention relates to an extrusion device and an extrusion method for the extrusion of plastic profiles, in particular a nozzle plate, comprising at least one flow channel for plastic melt. At least one wall region of the flow channel can be temperature controlled in a targeted manner with a local temperature control device for setting the flow speed of the plastic melt.

Disclosed are plastic products from a recycled plastic mix of unidentified, unclean and unsorted mixed plastic waste made with a system comprising thermal and mechanical processing of the recycled plastic waste using continuous extrusion foaming, two-phase cooling, continuous metering of the pulling strength and automatic adjustment of the pulling speed and extrusion speed.