Systems and methods for controlling the operation of a blow molder are disclosed. An indication of a crystallinity of at least one container produced by the blow molder may be received along with a material distribution of the at least one container. A model may be executed, where the model relates a plurality of blow molder input parameters to the indication of crystallinity and the material distribution and where a result of the model comprises changes to at least one of the plurality of blow molder input parameters to move the material distribution towards a baseline material distribution and the crystallinity towards a baseline crystallinity. The changes to the at least one of the plurality of blow molder input parameters may be implemented.

An apparatus for the manufacture and unloading of preforms for the manufacture of plastic containers includes a device for the injection molding of preforms and a device for the cooling and extraction of the preforms from the molding device, and further includes a device for the selective extraction of a predetermined subset of preforms supported by the unloading plate in an orderly manner along at least one pickup direction. The apparatus also includes a component for the orderly transfer of the predetermined subset of preforms to a control and inspection device adapted to perform at least one control on the predetermined subset of preforms.

Systems and methods for controlling the operation of a blow molder are disclosed. An indication of a crystallinity of at least one container produced by the blow molder may be received along with a material distribution of the at least one container. A model may be executed, where the model relates a plurality of blow molder input parameters to the indication of crystallinity and the material distribution and where a result of the model comprises changes to at least one of the plurality of blow molder input parameters to move the material distribution towards a baseline material distribution and the crystallinity towards a baseline crystallinity. The changes to the at least one of the plurality of blow molder input parameters may be implemented.

A method of heating a preform for a blow molding operation is provided. The method involves inspecting a preform upon entry into a system, heating the preform, measuring a preform temperature along is longitudinal axis and around its circumference, and optimizing the heating step according to a comparison of data from the inspection and measuring steps to ensure subsequent optimization of the heating of subsequent preforms.

A blow moulding machine for producing blown containers with an integrally formed handle; the machine including a preform injection moulding stage wherein the preform comprising a body portion, a neck portion and an integrally moulded handle; the machine further including a handle orientation stage, a preform conditioning stage and a blow moulding stage, and wherein the preform is nested in cavities provided in opposing portions of a conditioning module; the integrally moulded handle nested in cavities lined with an insulating material. Also disclosed is a method of producing a blown container with an integrally formed handle in a blow moulding machine; the blow moulding machine including a preform injection moulding stage for moulding a preform comprising a body portion and an integrally moulded handle; the blow moulding machine further including a handle orienting stage, a preform conditioning stage and a blow moulding stage; the method including the steps of: Injection moulding the preform with an integrally moulded handle, Orienting the handle of the preform into a predetermined orientation, Transferring the preform to a preform conditioning module, Transferring the preform from the preform conditioning module to a die of a blow moulding machine when the preform body and integrally moulded handle are at predetermined temperatures, Blowing the container in the blow moulding machine, and wherein the preform is nested in cavities provided in opposing portions of the conditioning module; the integrally moulded handle nested in cavities lined with an insulating material.

A molding machine configured to simultaneously produce differently shaped articles in a blow molding operation in which similar or identical preforms are used for making each of the differently shaped articles.

Systems and methods for controlling the operation of a blow molder are disclosed. An indication of a crystallinity of at least one container produced by the blow molder may be received along with a material distribution of the at least one container. A model may be executed, where the model relates a plurality of blow molder input parameters to the indication of crystallinity and the material distribution and where a result of the model comprises changes to at least one of the plurality of blow molder input parameters to move the material distribution towards a baseline material distribution and the crystallinity towards a baseline crystallinity. The changes to the at least one of the plurality of blow molder input parameters may be implemented.

A container manufacturing device is provided. In detail, the container manufacturing device for performing manufacture of a container pre-form and container molding in a single station via one stop. The container manufacturing device includes a pre-form molding module configured to form a shape of a pre-form of a container using a resin material, an injection module connected to the pre-form molding module and configured to supply the resin material to the pre-form molding module, a container molding module configured to inject air to a pre-form completed by the pre-form molding module to expand the pre-form and to form the shape of the container, and including a container mold, and a rotary table with a rib plate suspended thereon while rotating between the pre-form molding module and the container molding module, the pre-form or the container being mounted on the rib plate.

Method for initial adjustment of a facility for producing a series of containers from a container model based on a series of preforms from a preform model. The facility includes a forming machine with a forming station where a preform is formed into a container. The initial adjustment method includes: determining a preform parameter relative to the preform model and a container parameter relative to the container model to be produced based on the preform model; determining at least one adjustment parameter of the forming machine, making it possible to produce a container in conformance with the container model based on a preform in conformance with the preform model; and adjusting the forming machine according to the preform, container and adjustment parameters. The step for determining at least one adjustment parameter of the forming machine is done by calculation based on pre-recorded formulas, utilizing the preform and container parameters.

A method for parameterization of a station of a production facility for heating a series of containers based on heated preforms including: determining a preform parameter; determining a parameter that is representative of the heating station; determining a heating adjustment parameter making it possible for the heating station to heat the preforms at the reference temperature based on the machine parameter; and adjusting the heating station according to the preform and heat adjustment parameters.