The present invention provides a method of measuring the placement of material forming a blow-molded plastic container after the container is released from a mold of a blow molder having a plurality of molds, wherein each plastic container comprises a continuous sidewall and a base, the method comprising the steps of: detecting with an infrared camera infrared light emitted from the container after the container is released from a mold; converting the detected infrared light into corresponding electrical signals; transmitting the electrical signals to a microprocessor; comparing in the microprocessor the electrical signals with stored data regarding desired material distribution forming the plastic container; and producing output information regarding the placement of material forming the container.

The present invention relates to a method for manufacturing containers from thermoplastic materials by blow moulding or extrusion blow moulding a preform that has been pre-heated in a furnace then placed in a mould consisting of two half-moulds that define a moulding cavity, said preform being blown into the mould, optionally with a pre-blowing step. Said steps of heating the preforms, pre-blowing and blowing are controlled by a control unit on the basis of various control parameters such as the temperature in the furnace, the blowing pressure in the mould and/or the pre-blowing pressure and/or the pre-blowing flow rate and/or the speed of the stretching rod, for example. Said method is characterised in that it comprises at least the following steps: i) measuring the wall thickness of said containers at at least two different heights upon exiting the mould; ii) comparing the thickness measurements with setpoint values determined for each height of the containers; iii) if the difference between the thickness measurements and the determined setpoint values is greater than a determined threshold, modifying at least one of the control parameters, said modified control parameter(s) being selected at least by calculating the theoretical effects of the variation for each parameter on the thicknesses, then selecting the parameter or parameters that cause the smallest difference between the measured thickness values and the theoretical thickness values; iv) steps i) to iii) are repeated until the differences between the thickness measurements and the determined setpoint values are below said determined threshold.

A method for manufacturing containers from thermoplastic materials by blow molding or extrusion blow molding a preform that has been pre-heated in a furnace then placed in a mold consisting of two half-molds that define a molding cavity, said preform being blown into the mold, optionally with a pre-blowing step. In example embodiments, the method includes at least the following steps of: i) selecting at least one production configuration from a GUI (graphical user interface), each production configuration being associated with one or more control parameters; ii) compiling the various control parameters corresponding to the selected production configurations; and iii) executing said selected and compiled control parameters. In other example embodiments, the invention relates to computer program product, a data processing device, and a computer-readable storage medium implementing the steps of the method.

The method and the device are used for blow-molding containers. A preform made of a thermoplastic material is first subject to a thermal conditioning operation along a transport path in the region of a heating section. Thereafter, the preform is formed into the container inside a blowing mold by applying blowing pressure. While the preform is shaped into the container, at least one parameter (49, 50) characterizing the shaping is measured and evaluated by a control unit. Depending on said evaluation, at least one controlled variable (48, 46) influencing the shaping operation inside a closed loop is varied in order to match the measured parameter to an associated target value. In this way, it becomes possible to subject the container parison developing during the blow-molding operation to a predetermined defined development.

The disclosure relates to a method for controlling a container treatment system, for example a blow molding machine, for producing containers from preforms, wherein the method comprises: providing a main agent comprising a plurality of sub-agents, each sub-agent being assigned to a container type or a preform, a target parameter set for controlling the container treatment system and a group of target values for a controlled variable being provided for each sub-agent; carrying out a determination of a characteristic of a preform; evaluating a result of the determination and automatically selecting a corresponding sub-agent from the plurality of sub-agents based on the evaluation; and using the corresponding sub-agent for controlling the container treatment system. The disclosure further relates to a device comprising a container treatment system and a control device for carrying out the method.

A method for producing containers from preforms. In example embodiments, the containers can have different formats. In example embodiments, the method includes thermal conditioning of a preform made of a thermoplastic material, moulding by blow-moulding or stretch blow-moulding of the container by means of a unit for forming containers, and calibration. The calibration includes providing a sample preform for said format; placing, on said sample, at least two reference markers distributed along the height of said sample; thermally conditioning the sample and blow-moulding the sample in order to obtain a container according to said format; reading off the position of the reference markers on said container obtained; and assigning each of the heating means to at least one of the three portions on the basis of the position of the reference markers on said container obtained. The invention also relates to a facility implementing the production method.

A method for producing containers made of thermoplastic material from preforms. In example embodiments, the method includes comparing a thickness measurement with a stored thickness setpoint, by use of a control unit, and modifying an electrical power of at least two rows of radiation sources while keeping the sum of the electrical powers being supplied to all rows of radiation sources the same, by use of the control unit, if the measured thickness is different from the thickness setpoint. A computer program product and data processing device using the method is also disclosed.

Described is a method for producing thermoplastic material containers by blow-molding or stretch-blow-molding a hollow body previously heated in an oven and placed in a mold. The method includes a preliminary calibration step of: producing containers on the basis of first control parameters; measuring the wall thickness on extraction from the mold at two or more different heights; storing a reference thickness in a memory unit; modifying at least one control parameter; measuring the wall thickness at two or more different heights after the modification of each control parameter; storing the thicknesses; comparing said stored measured thicknesses with theoretical thicknesses that would have been obtained after modification of the control parameter(s) according to predetermined correction coefficients; and modifying the predetermined correction coefficients so that the thicknesses measured after modification of the control parameter(s) correspond to the theoretical thicknesses that would have been obtained with the aforementioned predetermined coefficients.

Blow molder system and associated method optimizes the performance, energy efficiency and/or operating costs of the blow molder. A blow molder controller executes a system model that relates blow molder input parameter changes to the characteristics of containers generated by the blow molder. Equipped with energy and/or operating cost data for operating the blow molder, the blow molder controller can select a set of blow molder input parameter changes for the blow molder that: drives the containers produced by the blow molder toward desired container characteristics, in an efficient amount of time, and in cost effective manner, considering the energy costs involved in implementing the changes.

A method and apparatus for shaping plastic preforms into plastic containers, wherein at least three different pressure stages are applied to the plastic preforms in order to expand them, wherein the pressure stages are provided by at least three different compressed-air reservoirs, and wherein, additionally, the plastic preforms are stretched in their longitudinal direction by stretching rods, wherein compressed air is returned at least at times from the plastic containers to at least one compressed-air reservoir, and at least one value characteristic of the consumption of compressed air is detected.