An apparatus for thermoforming plastic containers comprising a pickup station (24), a feeder (25) for feeding flat sheets (8) of thermoformable plastic material to the pickup station (24), at least one thermoforming device (3), and a transferring device (26) for transferring the flat sheets (8) from the pickup station (24) to the thermoforming device (3), the feeder (25) comprising at least one support (50) for a reel (51) of a web (52) of thermoformable plastic material, unwinding means (53) for unwinding the reel (51) of web (52) which are designed, in use, to feed the web (52) along a sliding path extending from the at least one support (50) to the pickup station (24), and a cutting device (54) for cutting the web (52), positioned along the sliding path, for dividing the web (52) into a plurality of pieces each of which corresponds to a flat sheet (8) to be fed to the pickup station (24).

An apparatus for thermoforming plastic containers comprising a thermoforming device (3) in turn comprising a shaped mould (4) and a closing element (5) movable relative to one another at least between a home position and a forming position, and an extracting device (9) for extracting the thermoformed container (2) from the shaped mould (4), the extracting device comprising at least one gripper element (68) shiftable between a pickup position and a releasing position; in which when the shaped mould (4) and the closing element (5) are in an extracting position, the gripper element (68) in the pickup position can grip a projecting edge (66) of a projecting flange (71) of the container (2) for retaining it, whilst when the gripper element (68) is in the releasing position it can release a thermoformed container (2), retained by it, onto a conveying device (69); and in which the gripper element (68) and the shaped mould (4) are also movable relative to each other, starting from the position in which the gripper element (68) has gripped the edge (66) of the container (2), along an extracting line, for causing the container (2) to come out of the shaped mould (4).

A thermoforming machine and a thermoforming method are provided, in particular for producing capsules for obtaining beverages. The capsules (C) are produced from a film (F) of thermoformable material by thermoforming one or more predefined portions (X) of the film. The one or more predefined portions (X) of the film of thermoformable material are pre-heated, i.e. they are heated before being subjected to thermoforming so as to minimize the probability that the film of thermoformable material tears or breaks during thermoforming or after thermoforming.

A honeycomb sandwich sheet or panel, based on thermoplastic polypropylene, includes a structure having two flat outer films, at the top and bottom, welded to at least two inner or central thermoformed blister films, repeated in a regular and continuous pattern, wherein the at least two inner thermoformed films are welded to each other.

A mold configuration for forming a pocket in a film comprising: a film support surface; a perimeter edge at said film support surface; wall surfaces inward of the perimeter edge defining a mold cavity; the wall surfaces including transition wall surfaces extending to a bottom wall surface; and a plateau surface inward of the perimeter edge. In one form, the perimeter edge includes sharp corner profile perimeter edge portions defining at least one sharp corner profile. A method of forming a pouch, includes using the disclosed mold configuration.

A method for forming an article includes providing a sheet of material, optionally conditioning the sheet with a surface of a roller, forming the sheet to provide a web, and separating an article from the web to provide the article. An apparatus adapted to form the article from a sheet is provided.

A mold configuration for forming a pocket in a film comprising: a film support surface; a perimeter edge at said film support surface; wall surfaces inward of the perimeter edge defining a mold cavity; the wall surfaces including transition wall surfaces extending to a bottom wall surface; and a plateau surface inward of the perimeter edge. In one form, the perimeter edge includes sharp corner profile perimeter edge portions defining at least one sharp corner profile. A method of forming a pouch, includes using the disclosed mold configuration.

A honeycomb sandwich sheet or panel, based on thermoplastic polypropylene, includes a structure having two flat outer films, at the top and bottom, welded to at least two inner or central thermoformed blister films, repeated in a regular and continuous pattern, wherein the at least two inner thermoformed films are welded to each other.

The device includes a mold block having at least one thermoforming chamber (28) having an inside surface (29), an axial opening (28A) through which a decorative wrap-around label (38) can be inserted into the chamber, and a moving end-wall (40) opposite from the opening. The end-wall is suitable for moving in an end segment (28A) of the chamber (28) between a positioning high level and at least one thermoforming low level, and the device has at least one tongue-and-groove set comprising a fin (42) on the end-wall (40) that is engaged in a notch (44) in the inside surface of the end segment (28B).

A method for thermoforming an article includes extruding a sheet of material, conditioning the sheet with a roller, thermoforming the sheet to provide a web, and cutting the web to provide the article.