A warpage reduction device the present disclosure includes a jig having a warped shape capable of distributing stress of a workpiece, a light source heating the workpiece so as to be flat, a pressurizer applying pressure to the heated workpiece to be pressed against the jig so as to be deformed, a cooler cooling the deformed workpiece, and a controller controlling operations of the light source, the pressurizer, and the cooler.

Apparatus and methods of forming selected portions of integral sheets of material are disclosed. Unformed portions of the sheets may remain undistorted during the forming process, allowing them to contain text, art work, or other desired information without material risk of the information being degraded or becoming unintelligible during the forming process. This result may be accomplished, moreover, with less trim than usually occurs in conventional forming processes.

A method and system for thermal forming an object. A mold is provided, a shape of which corresponds to a desired shape of the object. A material is inserted into a heating area, and the material is heated using a plurality of independently controllable heat sources that heat different areas of the material. The heated material is then disposed over or into at least a portion of the mold so as to deform the material. The deformed material may then be trimmed so as to form the object.

An apparatus for heating of thermally deformable sheet material includes a frame consisting of a pair of end beams extending laterally and a pair of side rails secured longitudinally between the end beams in a rectangular arrangement The side rail channels are oriented with their longitudinal openings extending upwardly. A heating tray assembly extends laterally and includes a pair of quick-release cam clamps disposed at opposed ends thereof to engage the respective side rail in a slidable, releasable fashion, so that the tray may be installed/removed at any location and clamped at that location. A sheet support assembly includes similar cam clamps at each end, and may be installed/removed at any location and translated/clamped at that location to maintain planar support of a workpiece.

A station for heating thermoplastic sheet-like blanks for a thermoforming line includes a heating carousel which can rotate continuously about a central axis and which has a number of heating heads radially spaced apart from the central axis. Each heating head is adapted to receive at least one respective thermoplastic sheet-like blank at a first peripheral region which is outside the carousel, to retain the at least one blank during the rotation of the carousel while supplying heat to it, and to release the at least one blank to a second peripheral region which is outside the carousel and is angularly spaced apart from the first region.

The instant application discloses, among other things, ways to manufacture reduced density thermoplastics. A rapid foaming process which may create a polymer product by saturating thermoplastic sheet or preforms, heating, and then forming into final shape, is described. The polymer product may include an integral solid skin. This method may be utilized with any thermoplastic. The material handling, saturation methods, and end products are also described.

An assembly for manufacturing containers by thermoforming, which includes a magazine of thermoplastic sheet-like blanks, a feeding station for feeding the blanks, a heating station for heating the blanks, and a station for thermoforming containers starting from the blanks. The feeding station includes a closed-loop path and at least two conveyor elements, which move, following each other, along the path between a loading position, in which the conveyor element faces the blank magazine, and an unloading position, in which the conveyor element faces the heating station. The heating station includes a heating carousel, wherein, in the active condition, the conveyor element in the unloading position moves with a substantially linear motion with a speed that is substantially equal to a peripheral speed of the heating carousel.

Systems for thermal forming an object are provided. In some embodiments, a system for thermal forming an object using a mold includes one or more processors, and memory including instructions that, when executed by the one or more processors, cause the system to perform the following operations: receiving a mold identifier identifying the mold; determining mold process information for forming the object based on the mold identifier; inserting a material into a heating area, the material having a geometry selected based on the mold process information; heating the material using one or more independently controllable heat sources; and forming the object by disposing the heated material over or into at least a portion of the mold.

The present disclosure relates to an interior material for a vehicle and a method for molding the interior material for the vehicle, and more specifically the method for molding an interior material for a vehicle according to the present disclosure includes heating a skin inserted into an upper end heater and a lower end heater spaced apart from each other; preforming the heated skin using an upper mold having a mold temperature set to have a set shape and a lower mold having a second mold temperature; and pressing the preformed skin and a core using a 1-1 mold and a 1-2 mold having set mold temperatures.

The present invention relates to a method for providing a product viewing window in a container. The container has at least a body ply and a liner ply, wherein the body ply has at least one aperture therethrough. The liner ply is adhered to the inner surface of the body ply and has a portion extending across the aperture, forming a window into the container. The method involves providing a window-finishing machine that comprises at least two platens and, optionally, a machine pocket positioned between them, a heating element extending through at least one of the platens, and a pressurized air device that is adapted to release pressurized air into the container through at least one of the platens. The container is engaged between the platens in an airtight manner and, optionally, the container window is positioned adjacent the inside wall of the machine pocket. The heating element heats the window of the container to the desired temperature, pressurized air is injected into the container such that the window is forced at least partially through the aperture of the container (and optionally into contact with the machine pocket wall), and the container window is then cooled to the desired temperature.