A reusable plastic container is provided. The container includes a plastic container body having opposing side panels and opposing end panels. The container body also includes top side panel flaps attached to a top portion of each side panel, and bottom side panel flaps attached to a bottom portion of each side panel. The container body has top end panel flaps attached to a top portion of each end panel, and bottom end panel flaps attached to a bottom portion of each end panel. The top and bottom side panel flaps are each defined with respect to the side panels by a fold line. The fold lines including at least one scored portion and at least one welded portion.

A product made from an extruded sheet or web of material having a non-linear cross-section, and the process of making the product are provided. The extruded web or extrudate is plastically deformed in selected areas and then folded. When folded into the appropriate shape, the extrudate is formed into a product having a plurality of cells. The cells may have one or more openings, allowing access to an interior of the cell and reducing the weight of the product.

A process of making a multi-layered product from an extruded sheet or web of material (42) having parallel upper and lower walls (130) and a plurality of spacers (134) extending between the upper and lower walls (130) is provided. Portions of the extruded web or extrudate (42) are removed in selected areas. The lightened web is then folded. Outer skins are then applied to the folded web. The extrudate (42) is formed into a product (10) having a plurality of cells (14). The cells (14) may have one or more openings (34), allowing access to an interior of the cell (14) and reducing the weight of the product (10).

Dental appliances with shaped material components and methods of forming the same. Methods may include forming a shell to have one or more cavities that are configured to receive a patient's dentition. The shell may be configured to reposition one or more teeth of the patient's dentition toward a new configuration. One or more flaps of material may be folded to form a specialized feature of the dental appliance. The specialized feature may be configured to impart one or more specialized forces to one or more specific locations of the patient's dentition or dental arch.

A folding method of an inflatable balloon disposed on an outer peripheral surface of an inner tube of a balloon catheter is disclosed. The method includes: disposing the balloon to an inner side of a plurality of first blade portions arranged so as to surround a reference position while maintaining a state where pressure is applied to an inside of the balloon; correcting a bend of the balloon by moving the plurality of first blade portions toward the reference position in the state where the pressure is applied to the inside of the balloon; pleating a plurality of wing portions protruding radially outward on the balloon by further moving the plurality of first blade portions toward the reference position to partially press the balloon while gradually discharging the fluid inside the balloon; and folding the balloon along the inner tube.