Methods and manufactures disclosed herein generally relate to a tubular composite (TCS) structure composed of multiple layers of sealing, reinforcement, sensing, protection and interspatial injected materials.

Method for manufacturing a continuous composite tube comprising translating a tube liner through a manufacturing station wherein the manufacturing station comprises a winding station and a consolidation station located at a distance downstream of the winding station; winding a composite tape on the tube liner at the winding station for forming a tape layer; consolidating the composite tape on the tube liner at a consolidation zone of the consolidation station by pressing and heating to the tape.

A non-compliant fiber-reinforced medical balloon comprises a first fiber layer and a second fiber layer embedded in a continuous matrix of thermally-weldable polymer material defining a barrel wall, cone walls and neck walls. The fibers of the first fiber layer have a pattern of different lengths and are divisible into a first group and a second group based on length. The length of the fibers of the second group varies progressively in accordance to their proximity to the fibers of the first group; the fibers of the second group closest to the fibers of the first group being longer than the fibers of the second group further from the fibers of the first group. The fiber of the second fiber layer winds circumferentially around the longitudinal axis of the balloon substantially over the entire length of the balloon.

A non-compliant fiber-reinforced medical balloon comprises a first fiber layer and a second fiber layer embedded in a continuous matrix of thermally-weldable polymer material defining a barrel wall, cone walls and neck walls. The fibers of the first fiber layer have a pattern of different lengths and are divisible into a first group and a second group based on length. The length of the fibers of the second group varies progressively in accordance to their proximity to the fibers of the first group; the fibers of the second group closest to the fibers of the first group being longer than the fibers of the second group further from the fibers of the first group. The fiber of the second fiber layer winds circumferentially around the longitudinal axis of the balloon substantially over the entire length of the balloon.

A helical winding unit includes a plurality of guides arrayed in a peripheral direction of a liner, and adapted to guide each of a plurality of fiber bundles supplied to the helical winding unit to the liner, and an opening member arranged downstream of the plurality of guides in a travelling direction of the fiber bundle, and including an inner peripheral surface for forming a hole, through which the plurality of fiber bundles are inserted from one side to the other side in the axial direction. A plurality of opening surfaces on which the plurality of fiber bundles travel while making contact are formed on the inner peripheral surface of the opening member, and a cross-sectional shape orthogonal to the axial direction of each opening surface is linear.

A former including: a guide pipe guiding an optical fiber bundle; a tape forming section forming a press-wrapping tape from a strip shape into a helical shape, while guiding the press-wrapping tape along a feed direction, the tape forming section including a curved section gradually curving the strip shaped press-wrapping tape while guiding the press-wrapping tape along the feed direction, and a helical section that is a helical tube shaped location further to a downstream side than a position where two edges of the curved section intersect with each other, the helical section causing two end portions of the press-wrapping tape that has been curved with the curved section to overlap and forming the press-wrapping tape into a helical shape, while guiding the press-wrapping tape along the feed direction, and gradually narrowing an external diameter of the helical shaped press-wrapping tape.

A former including: a guide pipe guiding an optical fiber bundle; a tape forming section forming a press-wrapping tape from a strip shape into a helical shape, while guiding the press-wrapping tape along a feed direction, the tape forming section including a curved section gradually curving the strip shaped press-wrapping tape while guiding the press-wrapping tape along the feed direction, and a helical section that is a helical tube shaped location further to a downstream side than a position where two edges of the curved section intersect with each other, the helical section causing two end portions of the press-wrapping tape that has been curved with the curved section to overlap and forming the press-wrapping tape into a helical shape, while guiding the press-wrapping tape along the feed direction, and gradually narrowing an external diameter of the helical shaped press-wrapping tape.

Method for manufacturing a continuous composite tube comprising translating a tube liner through a manufacturing station wherein the manufacturing station comprises a winding station and a consolidation station located at a distance downstream of the winding station; winding a composite tape on the tube liner at the winding station for forming a tape layer; consolidating the composite tape on the tube liner at a consolidation zone of the consolidation station by pressing and heating to the tape.

The device for the local repair or strengthening of an elongate body exhibiting a change in its integrity, by winding one or more layers of tape around the elongate body, comprises two half rings, each having two ends configured to come into contact with one another, means for moving the two half rings relative to one another until they surround the elongate body, without touching, and means for translating the two half rings relative to one another along an axis perpendicular to the axis of the elongate body until the ends of the half rings are in contact to form a ring surrounding the elongate body. In the embodiments, the device includes, on at least one of the half rings, at least one centering pin corresponding, in the other half ring, to an opening with a shape complementary to the shape of the centering pin.

The device for the local repair or strengthening of an elongate body exhibiting a change in its integrity, by winding one or more layers of tape around the elongate body, comprises two half rings, each having two ends configured to come into contact with one another, means for moving the two half rings relative to one another until they surround the elongate body, without touching, and means for translating the two half rings relative to one another along an axis perpendicular to the axis of the elongate body until the ends of the half rings are in contact to form a ring surrounding the elongate body. In the embodiments, the device includes, on at least one of the half rings, at least one centering pin corresponding, in the other half ring, to an opening with a shape complementary to the shape of the centering pin.