B29C64/282

ADDITIVE MANUFACTURING WITH UNIFORM PROPERTY DISTRIBUTIONS

In one example in accordance with the present disclosure, an additive manufacturing device is described. The additive manufacturing device includes a build material distributor to deposit layers of powdered build material onto a bed. At least one energy source selectively fuses portions of the layer of powdered build material to form a slice of a three-dimensional (3D) printed object. A detailing agent distributor of the additive manufacturing device generates a uniform property distribution across a portion of the layer of powdered build material by depositing a detailing agent.

Laser pulse shaping for additive manufacturing

The present disclosure relates to an apparatus for additively manufacturing a product in a layer-by-layer sequence, wherein the product is formed using powder particles deposited on an interface layer of a substrate. A laser generates first and second beam components. The second beam component has a higher power level and a shorter duration than the first beam component. A mask creates a 2D optical pattern in which only select portions of the second beam components can irradiate the powder particles. The first beam component heats the powder particles close to a melting point, where the particles experience surface tension forces relative to the interface layer. While the particles are heated, the second beam component further heats the particles and also melts the interface layer before the surface tension forces can act on and distort the particles, enabling the particles and the interface layer are able to bond together.

Laser pulse shaping for additive manufacturing

The present disclosure relates to an apparatus for additively manufacturing a product in a layer-by-layer sequence, wherein the product is formed using powder particles deposited on an interface layer of a substrate. A laser generates first and second beam components. The second beam component has a higher power level and a shorter duration than the first beam component. A mask creates a 2D optical pattern in which only select portions of the second beam components can irradiate the powder particles. The first beam component heats the powder particles close to a melting point, where the particles experience surface tension forces relative to the interface layer. While the particles are heated, the second beam component further heats the particles and also melts the interface layer before the surface tension forces can act on and distort the particles, enabling the particles and the interface layer are able to bond together.

Method for manufacturing an object by means of additive manufacturing using a plurality of solidifying devices

The invention relates to a method for manufacturing an object from a material by means of additive manufacturing using a plurality of solidifying devices for solidifying said material in stacked layers by means of electromagnetic radiation. Said method comprises the step of defining, by a data processing unit, at least two solidifying device allocations. In each of said solidifying device allocations said plurality of solidifying devices are allocated to respective parts of said layer such that said parts cover said layer. The method further comprises calculating, by said data processing unit, for each of said at least two solidifying device allocations, respective allocated part manufacturing times representing times for each of said plurality of solidifying devices for solidifying said respective allocated part of said layer, wherein said calculating takes into account an expected disturbance area from solidifying said material by one of said plurality of solidifying devices, wherein said disturbance area relates to at least an expected fume above said layer. The data processing unit then determines the manufacturing throughput time, and selects a definite allocation.

Method for manufacturing an object by means of additive manufacturing using a plurality of solidifying devices

The invention relates to a method for manufacturing an object from a material by means of additive manufacturing using a plurality of solidifying devices for solidifying said material in stacked layers by means of electromagnetic radiation. Said method comprises the step of defining, by a data processing unit, at least two solidifying device allocations. In each of said solidifying device allocations said plurality of solidifying devices are allocated to respective parts of said layer such that said parts cover said layer. The method further comprises calculating, by said data processing unit, for each of said at least two solidifying device allocations, respective allocated part manufacturing times representing times for each of said plurality of solidifying devices for solidifying said respective allocated part of said layer, wherein said calculating takes into account an expected disturbance area from solidifying said material by one of said plurality of solidifying devices, wherein said disturbance area relates to at least an expected fume above said layer. The data processing unit then determines the manufacturing throughput time, and selects a definite allocation.

Vat photopolymerization additive manufacturing of multi-material parts

The present disclosure provides a method of making an article, including: providing a composition comprising two or more types of polymerizable monomers and two or more types of polymerization initiators; exposing the build region to one or more polymerization stimuli; polymerizing the two or more polymerizable monomers at the build region to provide a polymer layer; and advancing the polymer layer away from the build region to provide a three-dimensional article containing two or more integrally mixed polymers.

Vat photopolymerization additive manufacturing of multi-material parts

The present disclosure provides a method of making an article, including: providing a composition comprising two or more types of polymerizable monomers and two or more types of polymerization initiators; exposing the build region to one or more polymerization stimuli; polymerizing the two or more polymerizable monomers at the build region to provide a polymer layer; and advancing the polymer layer away from the build region to provide a three-dimensional article containing two or more integrally mixed polymers.

SHAPING APPARATUS AND SHAPING METHOD

A shaping apparatus includes an inkjet head forming one shaped layer by performing multiple main scans of ejecting an ink droplet of a curable ink that cures according to light of a predetermined wavelength toward a shaping table while reciprocating in a main scanning direction; a light source provided at least at one position on a front side in a forward or return direction in the main scan with respect to the inkjet head and irradiating an ink dot formed by the ink droplet with light; and a flattening unit flattening an upper surface of the ink dot. A shaped object is formed by layering the shaped layer. In the shaping apparatus, the ink dot is flatted by the flattening roller in the return movement without completely curing the ink dot by controlling the on/off state or illuminance of the light source during at least one of the main scans.

IRRADIATION DEVICES WITH LASER DIODE ARRAYS FOR ADDITIVELY MANUFACTURING THREE-DIMENSIONAL OBJECTS
20230055776 · 2023-02-23 ·

An irradiation device for additively manufacturing three-dimensional objects may include a beam generation device that includes a plurality of laser diode arrays. Respective ones of the plurality of laser diode arrays may include a plurality of diode emitters respectively configured to emit an energy beam. The plurality of laser diode arrays may be longitudinally offset relative to one another, and the plurality of laser diode arrays may be laterally offset relative to one another.

IRRADIATION DEVICES WITH LASER DIODE ARRAYS FOR ADDITIVELY MANUFACTURING THREE-DIMENSIONAL OBJECTS
20230055776 · 2023-02-23 ·

An irradiation device for additively manufacturing three-dimensional objects may include a beam generation device that includes a plurality of laser diode arrays. Respective ones of the plurality of laser diode arrays may include a plurality of diode emitters respectively configured to emit an energy beam. The plurality of laser diode arrays may be longitudinally offset relative to one another, and the plurality of laser diode arrays may be laterally offset relative to one another.