The present invention concerns an apparatus for ultrasonic processing of a material web having an ultrasonic vibration unit which has a sonotrode and a converter connected thereto optionally by way of an amplitude transformer, and a counterpart tool, wherein for processing of the material web the web is moved through a gap between the sonotrode and the counterpart tool, wherein the ultrasonic vibration unit is fixed to a carriage moveable relative to the counterpart tool so that the ultrasonic vibration unit can be moved together with the carriage in the force direction, that is to say in the direction of or away from the counterpart tool, wherein there is provided a force sensor for measuring the force applied to the sonotrode by the material web. To provide a corresponding apparatus of the kind set forth in the opening part of this specification, which permits more accurate measurement of the welding force, in order to be able to continuously process by means of ultrasound even situations of use with an extremely small process bandwidth, it is proposed according to the invention that the sonotrode and the carriage are connected together by way of a sensor component which has the force sensor.

The present disclosure relates to methods for making elastomeric laminates that may be used as components of absorbent articles. Aspects of the methods for assembling elastomeric laminates may utilize elastic strands supplied from beams that may be joined with first and second substrates, and may be configured to carry out various types of operations, such as bonding and splicing operations.

A disposable wearable article includes an elastic film stretchable structure in which an elastic film is laminated between a first sheet layer and a second sheet layer. The first sheet layer and the second sheet layer are bonded to each other through holes passing through the elastic film with many bonded portions arranged at intervals. A region having the elastic film stretchable structure includes a stretchable region that elastically stretches and contracts together with the elastic film. The stretchable region includes a plurality of elastic films disposed so as to have an overlapping portion. The number of laminated layers of the elastic film in a region located in an intermediate portion of the stretchable region in an orthogonal direction (XD) orthogonal to a stretchable direction (ED) is different from that in each of second regions adjacent to both sides of the first region.

An apparatus for manufacturing an elastic composite structure for an absorbent sanitary product includes an anvil with weld pattern comprising at least one anchoring region and at least one deactivating region. The anchoring region includes anchoring welds that form anchoring bonds that fuse facing web layers and anchor elastic thread(s) in position relative to the facing web layers. The deactivating region includes a break bar constructed to sever the thread(s). A method of manufacturing the elastic composite structure includes positioning a tensioned elastic thread between web layers, fusing the web layers to form an anchored zone that includes anchoring bonds that fuse the web layers and anchor the tensioned elastic thread therebetween, and cutting the thread to form a deactivated zone between adjacent portions of the anchored zone that is free of tensioned threads. The method further includes fusing the web layers within the deactivated zone.

Described is a ultrasonic welding of laminates, more particular to the use of ultrasonic energy to create stable perforations in a laminate, in particular a laminate that includes a silicone gel. Specifically, a perforation element is provided, that is optionally part of array of perforation elements, which perforation element or array of perforation elements is advantageously used in an ultrasonic welding device and in a process for continuously introducing perforations into a laminate.

The present invention provides, in various embodiments, a rotary-type machine (M) for continuously sealing individual foil bags (B) by way of ultrasonic welding between an anvil (6) and a sonotrode (5) in at least one welding station (S) of a carousel (1), where each foil bag (B) can be positioned by way of holders (11). In some embodiments, the rotary-type machine (M) comprises at least one welding station (S) composed of a sonotrode (5) being located stationary at least relative to the direction of circulation (8) and anvils (6) which with intermediate spacings (7) rotate past said sonotrode (5) successively in the direction of circulation (8) of the carousel (1). According to the invention, the foil bags (B) are sealed at the stationary sonotrode (5) when the anvils (6) equipped with the foil bags (B) are rotated past.

The present invention concerns an apparatus for ultrasonic processing of materials having an ultrasonic processing system comprising an ultrasound generator, a converter, a sonotrode and a counterpart tool and a feed unit with which the sonotrode and the counterpart tool can be moved towards each other or away from each other, wherein there is provided a force sensor with which the force that the ultrasonic processing system exerts on the materials to be processed can be measured. To provide a corresponding ultrasonic processing apparatus which allows a greater processing speed it is proposed according to the invention that the force sensor is a piezoelectric sensor whose output is converted into an electrical voltage by means of a charge amplifier and that there is provided a control device which either when the ultrasonic processing is not performing material processing short-circuits the piezoelectric sensor or adds a time-varying force compensation unit to the value measured by the piezoelectric sensor.

The present invention is a method for manufacturing inflatable bladders for use in articles of manufacture. The method includes the steps of providing a first polymer film, applying a curable release coating to the polymer film in a pattern that corresponds to the configuration of the inflatable bladder, curing the release coating to the first polymer film, providing a second polymer film with the first polymer film to form a layered element such that the release coating is disposed between the polymer films, positioning the layered element between two plies of material, applying heat and pressure to adhere the polymer films together except in the area where the release coating has been applied to form an inflatable compartment surrounded by a sealed perimeter, and removing the plies of material from the adhered first and second polymer films.

The present invention is a roll as may function as an anvil roll that comprises protrusions on its outer surface, that are outwardly or z-directionally oriented arcs of an arc wire such as wavy wire or an axially canted helical coil extending along a length or x-direction, which are pinched perpendicularly to the z- and x-direction. Such anvil rolls may be used to treat materials such as web materials, such as by embossing or bonding these web materials. In a particular application, such rolls may interact with an ultrasonic sonotrode.

The invention relates to a method for producing tubular bags made from plastic film or from composite film having a plastic layer on the bag content side, having a self-cutting plastic closure attached to the tubular bag, consisting of a spout part having a fastening flange, a cutting body, which is movably guided in the spout part, and a screw cover having means for activating the cutting body. The film material (5) is supplied from a supply roll to a bag manufacturing machine and the plastic closure is sealed onto the film material in a spout region of a tubular bag. According to the invention, the film material (5) is thinned on the inside of the bag in a ring-shaped region, which is intended for cutting by the cutting body, by means of a thermal embossing process. The plastic closure is then positioned and sealed onto the film material such that the cutting organ embedded in the spout part can become effective in the thinned, ring-shaped region upon use thereof.