A laser welding method and system for joining portions of first and second workpieces of thermoplastic material that is partially permeable to a laser beam but absorbs radiation from the laser beam. The first and second workpieces, which are made of material that absorbs radiation from a laser beam, are clamped together. A mask is placed on a first surface of the first workpiece, the first surface being opposite the surface engaging the second workpiece. The mask is impermeable to a laser beam and forms a slot for passing a laser beam to the portion of the first surface of the upper workpiece exposed by the slot, so that heating and melting of the material of the workpieces is limited to the width of the slot. A laser beam is directed onto the slot and moved in a manner to illuminate the slot to melt and join the workpieces.

A method for creating a connection between components of different plastics. A first section can consist of a first plastic whose main constituent is polarised plastic, and a second section can consist of a second plastic whose main constituent is non-polar plastic. The method includes creating the connection between the first section and the second section with help of beamed-in laser energy; subjecting the first section to incident laser energy, the first section being at least partly transparent with regard to the incident laser energy; and absorbing beamed-in laser energy at least partly in a joining region, in which the first and the second sections bear on one another in an overlapping manner amid action of force, to create a positive, unreleasable connection between the two components.

A laser welded structure is formed by laser welding together a resin molded body formed from a thermoplastic polymer alloy containing a crystalline resin and an amorphous resin and a metal body made of a metal. A glass transition temperature of the amorphous resin is lower than a melting start temperature of the crystalline resin.

Provided is a laser welded body which can be manufactured without undergoing complicated steps and maintain the characteristics of a resin contained in a resin member, which exhibits high welding strength even when scanned with a laser beam at a high speed, and which can be manufactured at high production efficiency.

The laser welded body 10 comprises a first resin member 1 which is a laser-irradiated subject which contains a thermoplastic resin and nigrosine sulfate and has an absorbance a.sub.1 of 0.09 to 0.9; and a second resin member 2 which contains a thermoplastic resin as the same kind as or different kind from the thermoplastic resin and a laser beam absorbent, and has an absorbance a.sub.2 of 3.0 to 15, wherein the first resin member 1 and the second resin member 2 are laser-welded at a part at which the both resin members are overlapped and/or butted.

The invention is directed to a thermoplastic resin composition comprising: .circle-solid.from 10 to 80 weight percent of a partially crystalline polyester component selected from the group consisting of terephthalate-derived polyesters, naphthalate-derived polyesters, succinate-derived polyesters, and furanoate-derived polyesters; or combinations thereof; .circle-solid.from 1.5 to 40 weight percent of an amorphous high heat copolyester resin component that is produced by polymerizing a monomer mixture comprising a mixture of spiroglycol, ethylene glycol and terephthalic acid and or an ester thereof (SPG PET) and having a glass transition temperature (T.sub.g) of 85 to 130 C.; and .circle-solid.from 0.01 to 5 weight percent of an antioxidant, mold release agent, stabilizer, or a combination thereof.

To provide a resin composition having large light transmittance and capable of providing a molded article which is highly laser-weldable to an absorbing resin member, as well as a kit, a method for manufacturing the resin composition, a method for manufacturing a formed article, and a formed article. The resin composition contains a polyamide resin, a maleic anhydride-modified polyphenylene ether-based resin, a phosphazene-based flame retardant, a zinc metal oxide, and a light transmitting dye.

The present disclosure relates to a battery module that includes a housing having a first absorptive material configured to absorb a laser emission, a cover having a second absorptive material configured to absorb the laser emission, and a collar configured coupled to the housing and coupled to the cover via a laser weld. The collar includes a transparent material configured to transmit the laser emission through the collar and toward the housing or the cover.

Provided is a molded article which contains a first enclosure; a second enclosure adjoined with the first enclosure; and a transparent member held by the second enclosure, each of the first enclosure and the second enclosure being independently made from a resin composition that contains a polyamide resin having a semi-crystallization time of 10 to 60 seconds, and a melting point of 200 to 280? C., and the transparent member having a pencil hardness of 8H or larger, and a linear expansion coefficient of 1?10.sup.?6 to 9?10.sup.?6/? C., where the semi-crystallization time means a time measured by depolarization photometry at a temperature 20? C. higher than the melting point of the polyamide resin, for a melting time of polyamide resin of 5 minutes, and at a temperature of crystallization bath of 150? C.

A laser weldable composition comprising a polyester component, 5 to 50 weight percent of a filler; and 10 to 30 wt. % of a poly(ester-carbonate) copolymer comprising carbonate units and ester units of the formula (I) wherein: T is a C.sub.2-20 alkylene, a C.sub.6-20 cycloalkylene, or a C.sub.6-20 arylene; R.sup.1 and J are each independently (a) a bisphenol A divalent group, and (b) a C.sub.16 or higher divalent group (b1), (b2), or (b1) and (b2), wherein (b1) is a phthalimidine divalent group, and (b2) is a third divalent group, wherein the C.sub.16 or higher divalent group (b1), (b2) or a combination of (b1) and (b2) is present in an amount of 40 mol % to 50 mol % based on the total moles of the bisphenol A divalent groups and the C.sub.16 or higher divalent group; and the composition, when molded into an article having a 2.0 mm thickness, provides a near infrared transmission at 960 nanometers of greater than 50% and a thermal resistance according to HDT 1.8 MPa flat (ISO 75/Af) is greater than 160 C. ##STR00001##

The present disclosure relates to a battery module that includes a housing having a first protruding shelf along a first perimeter of the housing, a second protruding shelf along a second perimeter of the housing, where the first and second protruding shelves each include an absorptive material configured to absorb a first laser emission. The battery module also includes an electronics compartment cover configured to be coupled to the housing via a first laser weld, and a cell receptacle region cover configured to be coupled to the housing via a second laser weld. The electronics compartment cover has a first transparent material configured to transmit the first laser emission toward the first protruding shelf and the cell receptacle region cover has a second transparent material configured to transmit the first laser emission or a second laser emission toward the second protruding shelf.