A material welder for welding at least two portions of a weldable material together, including: a top bar assembly and a bottom bar assembly, a portion of the top bar assembly directly above a portion of the bottom bar assembly, the top bar assembly including a first and second heating element substantially in the same plane and the bottom bar assembly including a first and second heating element substantially in the same plane, at least one heating device adapted to selectively heat the first heating elements and/or second heating elements, an actuator device adapted to move the top bar assembly towards the bottom bar assembly and/or the bottom bar assembly towards the top bar assembly, such that the first heating element of the top bar assembly aligns with the first heating element of the bottom bar assembly and the second heating element of the top bar assembly aligns with the second heating element of the bottom bar assembly; a contact surface of the top bar assembly and a contact surface of the bottom bar assembly adapted to contact the material during a welding process.

A sealing tool module (100) is provided. The sealing tool module (100) comprises a housing; a heat-sealing plate (120); and a first actuator for use in moving said heat-sealing plate between a retracted position and a heat-sealing position, the first actuator being movably mounted with respect to the housing; wherein the first actuator is a first shaft on the end of which the heat-sealing plate (120) is mounted, the first shaft being axially movable relative to the housing; and the first shaft comprises a channel configured to guide wiring through the housing and to the rear of the heat-sealing plate (120). A sealing tool assembly (1) for heat sealing a cover film to a container is also provided. The assembly comprises a sealing module support (10) having a plurality of openings therethrough and a plurality of sealing modules each disposed in a respective one of the plurality of openings and configured to independently perform heat sealing, wherein each of the plurality of sealing modules is removable from the sealing module support independently of the other sealing modules.

A bag making and packaging machine includes a cutter fixed to a sealing member that cuts a laterally sealed portion of a film using pressure force with which a pair of sealing members sandwiches the film during lateral sealing. The bag making and packaging machine further includes a pair of sealing jaws, a knife, a pressurization mechanism, and a pressurization mechanism control part. The knife fixed to one sealing jaw, fusion-cuts the laterally sealed portion of the film. The pressurization mechanism exerts pressure force on one sealing jaw towards the other sealing jaw so that the pair of sealing jaws sandwiches and laterally seals the film therebetween, and the knife comes into contact with a laterally sealed portion and fusion-cuts the laterally sealed portion. The pressurization mechanism control part causes the pressurization mechanism to cease exerting pressure force based on error information pertaining to the film or the goods.

A method for operating a packaging machine comprising a work station with an exchangeable tool. A control device may be integrated into the tool. When the tool is in a state of the tool installed into the work station, the control device may regulate a temperature of the tool based on an operating temperature target specification by suitably supplying a heating device integrated into the tool with electrical power. Further, when the tool is in a state removed from the work station, the tool may be connected to an external power supply, and the control device may regulate the temperature of the tool based on a preheating temperature target specification by suitably supplying the heating device with electrical power provided by the external power supply.

A method and apparatus for sealing a plastic enclosure is provided. The apparatus includes a handle including elements pivotally coupled together at a first end. The apparatus also includes a pair of spaced apart heating elements positioned along an inner surface of an element and connected to a power source where a longitudinal axis of the heating elements is oriented parallel with a longitudinal axis of the element. Plastic material including first and second plastic layers is positioned at an interface between the second elements. Upon pivoting the first elements from an open position to a closed position the heating elements increase a temperature at the interface to melt the plastic material and form a pair of spaced apart seals between the first and second plastic layers.

A method and apparatus for sealing a plastic enclosure is provided. The apparatus includes a handle including elements pivotally coupled together at a first end. The apparatus also includes a pair of spaced apart heating elements positioned along an inner surface of an element and connected to a power source where a longitudinal axis of the heating elements is oriented parallel with a longitudinal axis of the element. Plastic material including first and second plastic layers is positioned at an interface between the second elements. Upon pivoting the first elements from an open position to a closed position the heating elements increase a temperature at the interface to melt the plastic material and form a pair of spaced apart seals between the first and second plastic layers.

A system and method for welding thermoplastic components by positioning and moving a heated plate between the components to melt their respective faying surfaces, and as the plate moves, pressing the components together so that the melted faying surfaces bond together as they cool and re-solidify, thereby creating a composite structure. The plate has a heated portion which is positioned between and heated to melt a portion of the first and second faying surfaces. A manipulator mechanism moves the plate along an interface from between the portion to between a series of subsequent portions of the first and second faying surfaces, thereby welding the thermoplastic components along the entire interface to create the composite structure. The heated portion may contact the faying surfaces and melt them through conduction, or may be suspended between them and melt them through radiation and convection.

A system and method for welding thermoplastic components by positioning and moving a heated plate between the components to melt their respective faying surfaces, and as the plate moves, pressing the components together so that the melted faying surfaces bond together as they cool and re-solidify, thereby creating a composite structure. The plate has a heated portion which is positioned between and heated to melt a portion of the first and second faying surfaces. A manipulator mechanism moves the plate along an interface from between the portion to between a series of subsequent portions of the first and second faying surfaces, thereby welding the thermoplastic components along the entire interface to create the composite structure. The heated portion may contact the faying surfaces and melt them through conduction, or may be suspended between them and melt them through radiation and convection.

A system for manufacturing a balloon envelope includes a table component and a sealing component. The sealing component includes a first level and a second lower level. The first level further includes first and second platforms. The first platform can provide a work area for sealing respective first and second sheets of material together to form a sealed edge and the second platform may provide a work area for sealing the second sheet of material and a third sheet of material together. The first, second, and third sheets of material respectively form first, second, and third gores of the balloon envelope. The sealing component may be configured to move along length of the first platform and to apply a heat seal to bond the first sheet of material to the second sheet material and form a sealed edge.

A system for manufacturing a balloon envelope includes a table component and a sealing component. The sealing component includes a first level and a second lower level. The first level further includes first and second platforms. The first platform can provide a work area for sealing respective first and second sheets of material together to form a sealed edge and the second platform may provide a work area for sealing the second sheet of material and a third sheet of material together. The first, second, and third sheets of material respectively form first, second, and third gores of the balloon envelope. The sealing component may be configured to move along length of the first platform and to apply a heat seal to bond the first sheet of material to the second sheet material and form a sealed edge.