B29C65/544

Systems and methods for joining a first structure and a second structure with a choreographed adhesive de-aeration process

An example method of joining a first structure and a second structure is described that includes placing an adhesive within a bond cavity for bonding a first structure to a second structure, securing a vacuum bag to the first structure and the second structure so as to surround a portion of the first structure and the second structure, evacuating the bond cavity via a vacuum port to deaerate the adhesive within the bond cavity, after deaerating the adhesive, moving the first structure and the second structure relative to one another such that deaerated adhesive is disposed between the first structure and the second structure, and curing, via one or more heaters, the deaerated adhesive disposed between the first structure and the second structure to bond the first structure to the second structure.

INJECTION BONDING OF COMPOSITE VANE INTO POCKET
20220288867 · 2022-09-15 ·

A method of bonding a composite vane to at least one support. The method includes positioning an end of a vane within a support, causing an adhesive to flow between the vane and the support from an inlet to an outlet, and reversing the flow of adhesive from the outlet towards the inlet.

SYSTEMS AND METHODS FOR JOINING NODES AND OTHER STRUCTURES

An additively manufactured node is disclosed. A node is an additively manufactured (AM) structure that includes a feature, e.g., a socket, a channel, etc., for accepting another structure, e.g., a tube, a panel, etc. The node can include a node surface of a receptacle extending into the node. The receptacle can receive a structure, and a seal interface on the node surface can seat a seal member between the node surface and the structure to create an adhesive region between the node and the structure, the adhesive region being bounded by the node surface, the structure, and the seal member. The node can also include two channels connecting an exterior surface of the node to the adhesive region. In this way, adhesive can be injected into the adhesive region between the node and the structure, and the adhesive can be contained by the seal member.

Joint for connecting a wind turbine rotor blade to a rotor hub and associated method
10975838 · 2021-04-13 · ·

A connecting joint for attaching a wind turbine rotor blade to a rotor hub includes a bolt having a blade end configured to be coupled to the rotor blade and a hub end configured to be coupled to the rotor hub. The bolt includes a neck region adjacent the blade end, wherein the neck region has a cross dimension less than a cross dimension of the blade end of the bolt. A wind turbine blade having such a connecting joint is also disclosed. Additionally, a method of making the connecting joint is disclosed.

SYSTEMS AND METHODS FOR JOINING A FIRST STRUCTURE AND A SECOND STRUCTURE WITH A CHOREOGRAPHED ADHESIVE DE-AERATION PROCESS
20230415920 · 2023-12-28 ·

An example method of joining a first structure and a second structure is described that includes placing an adhesive within a bond cavity for bonding a first structure to a second structure, securing a vacuum bag to the first structure and the second structure so as to surround a portion of the first structure and the second structure, evacuating the bond cavity via a vacuum port to deaerate the adhesive within the bond cavity, after deaerating the adhesive, moving the first structure and the second structure relative to one another such that deaerated adhesive is disposed between the first structure and the second structure, and curing, via one or more heaters, the deaerated adhesive disposed between the first structure and the second structure to bond the first structure to the second structure.

JOINT FOR CONNECTING A WIND TURBINE ROTOR BLADE TO A ROTOR HUB AND ASSOCIATED METHOD
20200263656 · 2020-08-20 ·

A connecting joint for attaching a wind turbine rotor blade to a rotor hub includes a bolt having a blade end configured to be coupled to the rotor blade and a hub end configured to be coupled to the rotor hub. The bolt includes a neck region adjacent the blade end, wherein the neck region has a cross dimension less than a cross dimension of the blade end of the bolt. A wind turbine blade having such a connecting joint is also disclosed. Additionally, a method of making the connecting joint is disclosed.

JOINT FOR CONNECTING A WIND TURBINE ROTOR BLADE TO A ROTOR HUB AND ASSOCIATED METHOD
20200263655 · 2020-08-20 ·

A connecting joint for attaching a wind turbine blade to a rotor hub includes an insert configured to be coupled to the wind turbine blade. The insert includes a main body having an outer surface configured to interface with the blade, a first tubular extension extending from the main body and having inner and outer surfaces configured to interface with the blade, and a second tubular extension extending away from the main body and having inner and outer surfaces configured to interface with the blade. A wind turbine blade having such a connecting joint is also disclosed. Additionally, a method of making a wind turbine blade including the connecting joint is disclosed.

Method of connecting a skirt to a thruster body casing

The terminal portion of a prefabricated skirt is connected to a casing of a thruster body in the vicinity of an end wall thereof using a method including positioning the terminal portion of the skirt with circumferential clearance around the casing of the thruster body in the vicinity of the end wall; keeping the skirt in position relative to the casing of the thruster body; closing both ends of an annular space between the terminal portion of the skirt and the casing of the thruster body; injecting elastomer into the annular space; and curing the elastomer.

METHOD OF FASTENING A JOINING INSERT TO A WIND TURBINE ROTOR BLADE ELEMENT
20240109259 · 2024-04-04 ·

A method of fastening a joining insert to a wind turbine rotor blade element, the method including: providing a wind turbine rotor blade element of a fiber-reinforced composite material, the rotor blade element having a joining surface and a blind hole, the blind hole having a proximal end at the joining surface and a distal end within the fiber-reinforced composite material; forming a channel through the fiber-reinforced composite material, the channel connecting the distal end of the blind hole to a channel opening at an inner and/or outer surface of the rotor blade element; placing a joining insert in the blind hole; filling a space between the joining insert and the blind hole with a liquid plastics material in a vacuum infusion process, wherein the channel opening is connected either to a liquid plastics material supply line or to a process suction line; curing the liquid plastics material.

SYSTEMS AND METHODS FOR JOINING NODES AND OTHER STRUCTURES

An additively manufactured node is disclosed. A node is an additively manufactured (AM) structure that includes a feature, e.g., a socket, a channel, etc., for accepting another structure, e.g., a tube, a panel, etc. The node can include a node surface of a receptacle extending into the node. The receptacle can receive a structure, and a seal interface on the node surface can seat a seal member between the node surface and the structure to create an adhesive region between the node and the structure, the adhesive region being bounded by the node surface, the structure, and the seal member. The node can also include two channels connecting an exterior surface of the node to the adhesive region. In this way, adhesive can be injected into the adhesive region between the node and the structure, and the adhesive can be contained by the seal member.