The invention relates to ultrasonic welding of industrial fabrics. Specifically, the invention relates to methods for ultrasonically welding the seam area of industrial fabrics using a textured horn and/or anvil. The fabric edges are overlapped as woven or one or both edges can have some warp or weft yarns raveled out. The method involves ultrasonically bonding the overlapped fabric edges, reducing the caliper of the two stacked edges to match the body caliper of the fabric itself. The bonded area can then be perforated using laser or other mechanical means to produce a seam having the same woven texture and permeability (air and/or water) as the body of the fabric.

In a manufacturing method of a resin composite plate for manufacturing a resin composite plate by heating under pressure a resin sheet group having a plurality of fiber-reinforced thermoplastic resin sheets stacked together, and thereby integrating the resin sheet group into one resin composite plate, the fiber-reinforced thermoplastic resin sheets each containing fibers arranged in one direction, the resin composite plate having a desired thickness is manufactured by stacking the plurality of fiber-reinforced thermoplastic resin sheets having different thickness.

The present disclosure relates to methods and apparatuses for mechanically bonding substrates together. The apparatuses may include a pattern roll including a pattern element protruding radially outward. The pattern element includes a pattern surface and includes one or more channels adjacent the pattern surface. The pattern roll may be positioned adjacent an anvil roll to define a nip between the pattern surface and the anvil roll, wherein the pattern roll is biased toward the anvil roll to define a nip pressure between pattern surface and the anvil roll. As substrates advance between the pattern roll and anvil roll, the substrates are compressed between the anvil roll and the pattern surface to form a discrete bond region between the first and second substrates. As such, during the bonding process, some yielded substrate material flows from under the pattern surface and into the channel to form a channel grommet region.

A device for welding profiled elements in plastic material includes: a base frame supporting retaining members of respective profiled elements, to engage the profiled elements with corresponding zones to be welded facing one another; a heater for heating the weld zones of the profiled elements; a unit to move the retaining members, to shift the profiled elements between a first reciprocal away direction and a second reciprocal closer direction wherein the zones to be welded are coupled together; and a removal unit utilizing milling The removal unit includes: a supporting frame positioned in correspondence to the retaining members; at least one machining tool; a motor part associated with the tool; and a movement member of the tool, to move it between a first idle condition and a second working condition wherein it is placed between the profiled elements.

A method for welding profiled elements in plastic material, includes the steps of: preparing two profiled elements, arranged with respective zones to be facing one another; making a groove in correspondence to at least one zone, by a removal operation on a peripheral edge of at least one profiled element; heating the zones to be welded; coupling the zones to be welded to one another, pressing the profiled elements one against the other so as to keep the zones to be welded in reciprocal contact. The coupling step includes: melting the zones to be welded into one another in order to define a welding bead; making a containing compartment defined by the groove, the welding bead being made internally of the containing compartment; and arranging a containing presser in correspondence to the containing compartment for preventing exit of the welding bead from the compartment itself.

A method for welding profiled elements in plastic material includes: preparing two profiled elements, arranged with respective weld zones facing one another; making a groove corresponding to at least one weld zone of the profiled elements, the grooving performed by a removal operation on a peripheral edge of at least one profiled element; heating the weld zones; coupling the zones to be welded to one another, pressing the profiled elements together to keep the zones to be welded in reciprocal contact. The coupling step includes: a sub-step of melting the zones to be welded into one another in order to define a welding bead; a sub-step of making a containing compartment defined by the groove, the welding bead being made internally of the containing compartment; and the step of arranging a containing presser in correspondence to the containing compartment for preventing exit of the welding bead from the compartment itself.

The present disclosure relates to methods and apparatuses for mechanically bonding substrates together. The apparatuses may include a pattern roll including a pattern element protruding radially outward. The pattern element includes a pattern surface and includes one or more channels adjacent the pattern surface. The pattern roll may be positioned adjacent an anvil roll to define a nip between the pattern surface and the anvil roll, wherein the pattern roll is biased toward the anvil roll to define a nip pressure between pattern surface and the anvil roll. As substrates advance between the pattern roll and anvil roll, the substrates are compressed between the anvil roll and the pattern surface to form a discrete bond region between the first and second substrates. As such, during the bonding process, some yielded substrate material flows from under the pattern surface and into the channel to form a channel grommet region.

A device for welding profiled elements in plastic material includes: a base frame supporting retaining members of respective profiled elements, to engage the profiled elements with corresponding zones to be welded facing one another; a heater for heating the weld zones of the profiled elements; a unit to move the retaining members, to shift the profiled elements between a first reciprocal away direction and a second reciprocal closer direction wherein the zones to be welded are coupled together; and a removal unit utilizing milling The removal unit includes: a supporting frame positioned in correspondence to the retaining members; at least one machining tool; a motor part associated with the tool; and a movement member of the tool, to move it between a first idle condition and a second working condition wherein it is placed between the profiled elements.

A method for welding profiled elements in plastic material includes: preparing two profiled elements, arranged with respective weld zones facing one another; making a groove corresponding to at least one weld zone of the profiled elements, the grooving performed by a removal operation on a peripheral edge of at least one profiled element; heating the weld zones; coupling the zones to be welded to one another, pressing the profiled elements together to keep the zones to be welded in reciprocal contact. The coupling step includes: a sub-step of melting the zones to be welded into one another in order to define a welding bead; a sub-step of making a containing compartment defined by the groove, the welding bead being made internally of the containing compartment; and the step of arranging a containing presser in correspondence to the containing compartment for preventing exit of the welding bead from the compartment itself.

Disclosed are reinforced structures. The structures are comprised of reinforced elements that have continuous fibers embedded in a matrix material. The reinforced elements are combined in a matrix material to form a desired shape of reinforced structure.