A three-dimensional structured multi-level interlocking structure and a preparation method thereof, the multi-level interlocking structure comprises: a first interlocking structure comprising a first bonding component, first bonding troughs and first macrostmctures alternately positioned on the surface of the first bonding component, and a second interlocking structure comprising a second bonding component, second bonding troughs and second macrostmctures alternately positioned on the surface of the second bonding component, the first macrostructures are aligned with the second bonding trough, and the second macrostmctures are aligned with the first bonding trough; and the first macrostructure has a first end away from the first bonding component and the second macrostructure has a first end away from the second bonding component, the first ends of the first macrostructure and the second macrostructure comprise a top plane, the first end of the first macrostructure extends past the top plane of the second macrostructure, or the first end of the second macrostructure extends past the top plane of the first macrostructure. With the structure applied, the bonding effect is improved and the bonding strength is reinforced, so that the mechanical strength of interlock between the structures is reinforced.

Systems for positioning and bonding a nutplate to a substrate having an aperture include a nutplate engagement fixture and a temperature sensor retention fixture. The nutplate engagement fixture includes a rigid tube and an elastomeric tube engaged with the rigid tube, the elastomeric tube having an elongated tube sized to provide a friction fit with the aperture and retain the elastomeric tube within the aperture. The rigid tube is operable to engage the nutplate at one end and the elastomeric tube is configured to anchor the nutplate engagement fixture at the aperture and secure the nutplate in contact with the substrate. The temperature sensor retention fixture includes a fixture body sized and configured to engage with the nutplate and at least one passageway within the fixture body sized and configured to allow a temperature sensor to be inserted or embedded therein with an end proximal a surface of the nutplate.

A multi-layer exercise mat including a first layer including an outer surface and an opposing inner surface, the opposing inner surface of the first layer including a first array of three-dimensional features integral with the first layer; and a second layer including an outer surface and an opposing inner surface, the opposing inner surface of the second layer including a second array of three-dimensional features integral with the second layer. The first and second arrays of three-dimensional features are configured to grip each other to removably secure the inner surface of the first layer to the inner surface of the second layer.

Embodiments of systems and methods for positioning and bonding a nutplate to a substrate comprising at least one aperture, wherein the system includes a nutplate engagement fixture formed from a rigid tube and an elastomeric tube, a heater operable to deliver heat to a bonding surface of the nutplate, at least one temperature sensor operable to measure the temperature of the bonding surface of the nutplate, a temperature sensor retention fixture operable to position and secure the at least one temperature sensor to the nutplate, and a heater controller operable to control the output from the heater.

A ultrasonic welding method of joining dissimilar-material workpieces, such as sheet materials, and the joined components formed thereby. The method includes applying ultrasonic energy to a thermoplastic piece to fill a hole of a dissimilar piece to form a weld point that is made up with polymer from the thermoplastic piece. In general, the geometry of the thermoplastic piece is not altered during the process. The dissimilar piece generally has a higher melting temperate and can be metal, thermoset polymers, or other thermoplastic material. The welded pieces can be arranged in a lap, laminate, or double lap configuration. In some embodiments, the hole of the dissimilar sheet material includes undercut features that improve the mechanical interlock between the dissimilar pieces. In some embodiments, the weld point has a mushroom cap to improve mechanical interlock.

A method for the connection of a first component to a second component includes providing a first component which has a projection with an undercut, and providing a second component which has a cavity. The method also includes introducing a sealing and/or connecting material into the cavity of the second component, and joining the first component and the second component together to form a component arrangement. The projection of the first component projects, in the joined state, into the cavity of the second component.

The disclosure relates to an alternative joining method and to the use of the shaped part produced by means of the alternative joining method in drive technology and connection technology.

A joint between at least one element of metal material and at least one element of plastic material is obtained by pressing these elements in contact against each other, with a simultaneous application of heat. A cladding of metal material and/or of plastic material is applied above the joint by additive manufacturing technology.

A method of manufacturing a pouch type secondary battery according to an exemplary embodiment of the present disclosure includes the steps of: accommodating an electrode assembly in a space between an upper case and a lower case; and thermally fusing edge parts of the upper case and the lower case to each other, wherein edge parts of the upper case and the lower case each include a substrate layer, a metal layer and a sealing layer that are sequentially stacked, and wherein before the step of thermally fusing, the method further includes forming a plurality of grooves on one surface of at least one sealing layer of each of the upper case and the lower case.

Apparatuses, methods, and systems are disclosed for attaching structures. One system includes: a device having a first structure attached to a second structure; a first polymer coupled to the first structure, wherein the first polymer has a first temperature profile and a first shape; and a second polymer coupled to the second structure. The second polymer has a second temperature profile and a second shape. The second shape interlocks the first shape. The first polymer and the second polymer secure the first structure to the second structure in response to the first polymer and the second polymer being in a first temperature range. The first polymer and the second polymer release the first structure from the second structure in response to the first polymer and the second polymer being in a second temperature range different from the first temperature range.