A sonotrode includes multiple layers of a material melted to one another to form a structure. The structure provides a base that has an attachment feature that is configured to operatively secure to an ultrasonic converter. The structure includes a shaft that extends from the base to a terminal end that provides a working surface that is configured to selectively engage a workpiece. The structure has at least one shaft that includes a first shaft that extends from the base to a first terminal end that provides a first working surface that is configured to selectively engage a workpiece. The first shaft is integrally formed with the base from the multiple layers to provide an unbroken, monolithic construction.

A method of adhesively bonding a first substrate on a second substrate in an adhesive bonding zone by an adhesive joint integrating a support mesh, wherein surplus adhesive joint is folded over onto one or the other of the first or second substrates so that the support mesh is present over the entire adhesively bonded zone after curing.

The present invention relates to a method for interconnecting components of a sporting good, in particular a sports shoe, and a sports shoe manufactured with such a method. The method may include (a.) forming a pattern element having at least one removable at least partially non-transparent or non-reflective portion, (b.) irradiating at least one of the first and the second component via the pattern element with heat radiation and (c.) interconnecting the irradiated first and second component.

A method of providing an edge seal along a longitudinal edge of an add-on part mounted on the outer surface of a rotor blade is provided. The method includes determining a height at the longitudinal edge of the add-on part, choosing a width for the edge seal to be applied on the rotor blade surface, wherein the width of the edge seal is chosen to exceed the height at the longitudinal edge of the add-on part by a factor of at least twenty; and forming the edge seal by applying a sealant material to the rotor blade surface at least in a volume defined by the height at the longitudinal edge of the add-on part and the chosen edge seal width.

Drive shafts having helical blades and methods of making are disclosed. In one method a helical auger blade is formed by twisting or sculpting a heated polymer tube which has been placed over a cylindrical drive shaft. In another method a drive shaft is placed within a helical winding and heat is applied to melt polymer which has been coated over one or both of the drive shaft and helical winding.

A method and apparatus is presented. A layer of composite material is laid up on a forming tool. A bend is formed in the layer on the forming tool to form a bent layer. A laminate stack and the bent layer are assembled to form the composite filler.

A method of partially insulating an interior space of a pre-formed fluted core panel is disclosed herein. The fluted core panel includes a first facesheet, a second facesheet spaced apart from the first facesheet, and webs between the first facesheet and second facesheet. The interior space is defined between the first facesheet, the second facesheet, and adjacent webs. The method includes positioning a spacer in a first portion of the interior space, positioning a membrane between the spacer and a second portion of the interior space, and positioning insulation in the second portion of the interior space. Additionally, the method includes pressing the membrane against the spacer, curing the membrane, and removing the spacer from the first portion of the interior space.

A three-dimensional object includes an outer-layer member and an inner structural member. The outer-layer member is a layer to constitute the surface of the three-dimensional object, and includes an inner space. The outer-layer member is made up of a plurality of divided outer-layer pieces formed of build material, which is functional ink ejected from a droplet ejection head and cured. The inner structural member is disposed in the inner space of the outer-layer member and configured to support the outer-layer member.

A method for manufacturing a joining connection between a structural part and a metal component of a lighting device of a vehicle, the method comprising at least the following steps: Generating a microstructure in a joining surface of the metal component, the microstructure having undercuts with respect to the joining surface; Softening the plastic material of the plastic part in an area of the complementary joining surface near the surface with the aid of an introduction of heat; Pressing the plastic part and the metal component together with a pressure force in such a way that a portion of the softened plastic material penetrates the undercuts of the microstructure; and Cooling the plastic material of the plastic part, forming a new strength of the softened plastic material of the plastic part.

A computer implemented method comprises the steps of: providing a user interface to a computer terminal; providing a welding machine interface (252) to a welding machine (22; 31) which is equipped with a set of sensors having a power supply sensor (221; 311) configured to sense a power supplied by the welding machine (22; 31) to set a connector to an object in runtime; obtaining a threshold performance metric data signal representing threshold product performance metric predefined via the user interface; obtaining a power supply data signal from the welding machine (22; 31) via the welding machine interface (252), which power supply data signal represents the sensed power supplied by the welding machine (22; 31) to set the connector to the object; applying a machine learning model to the power represented by the obtained power supply data signal such that the machine learning model calculates a model product performance metric, wherein the machine learning model is specifically pre trained with training power sensed by the power supply sensor (221; 311) of the set of sensors of the welding machine (22; 31) and measured product performance metrics; comparing the calculated model product performance metric to the threshold product performance metric represented by the threshold performance metric data signal; and generating a non-consistency data signal when the calculated product performance metric does not comply with the threshold product performance metric.