Embodiments are directed to systems and methods for manufacturing composite assemblies comprising laying up composite plies on molds for two or more uncured components, joining the molds for the two or more uncured components to form a tubular body, and curing the joined components simultaneously to create a single composite assembly. The single composite assembly may form a spar for an aerodynamic component. The method may further comprise forming at least one axial edge having a sloped shape on the uncured components and mating the sloped axial edges together when joining the uncured components. The molds for the two or more uncured components may comprise female tools or both female tools and male tools. The two or more cured composite assemblies may comprise one or more of carbon and fiberglass composite materials.

A preform can be made from two different materials that do not bond together by a bi-injection process, using the same mold. First an outer preform can be fashioned, then an inner preform molded through a center hole in the bottom of the outer preform, and the preforms connected. Inner/outer preform materials can be different, e.g., PET/polyolefin or polyamide, or same, e.g., PET/PET. To prevent mutual bonding during molding of the second, a non-stick coating can be sprayed on a surface portion of the first preform prior to molding the second. Manufacturing order can be either outer/inner, or inner/outer, and the non-stick coating sprayed on the inside/outside of the preform first molded.

A calibrated coupling station for components of capsules includes an external body and a bag. A through seat for stably housing the external body supports the bag and is arranged on an articulated sector of a respective advancement component movable along a frame. At least one grip element is aligned with a predefined stop area of the at least one through seat and is movable from a raised configuration in which its terminal end rests on a bottom of the bag, in turn juxtaposed against an inner face of the base of the external body/The grip element is adapted to define an intermediate configuration for a calibrated positioning in which the terminal end, stably coupled to the bottom of the bag, is arranged at a predefined distance from the inner face of the base of the external body.

Provided is a thermal caulking method of melting, at one time, a plurality of bosses 33 of a second member 30 protruding toward an inner circumferential surface of a conical hollow portion 11 of a first member 10 while being fitted to a plurality of holes 132 provided in the inner circumferential surface of the hollow portion 11 of the first member 10 having the substantially conical hollow portion 11 so that the plurality of bosses are joined to the first member 10, in which the plurality of bosses 33 are melted at one time by using a heat chip 51 having a continuous shape in the circumferential direction of the hollow portion 11 along the inner circumferential surface and are joined to the first member 10 while the adjacent melted bosses 33 are connected to each other.

This disclosure includes methods and apparatus for forming a non-pneumatic tire carcass comprising an inner hub, an outer band, and a plurality of spokes. The method includes arranging the inner hub, the plurality of spokes, and the outer band to form a curing assembly arranged in a first arrangement within a forming apparatus, where the inner hub is arranged concentrically within a radially inner annular side of the outer band and the plurality of spokes are arranged between the outer band and the inner hub. The plurality of spokes are forced in opposite radial directions from the first arrangement and to a second arrangement, where each spoke of the plurality of spokes is forced in a curing position against the inner hub and towards the outer band in a curing arrangement. The plurality of spokes are then cured to each of the inner hub and outer band.

A method for manufacturing an injection molded container includes operating an injection molding apparatus to inject one or more polymeric materials into a mold cavity to form a container. The container includes an energy director ring protruding from an inside surface of the container and extending circumferentially along the inside surface. The method includes welding a filter onto the inside surface by applying a welding force to the inside surface. The energy director ring causes the welding force to be concentrated at a location of the energy director ring, thereby forming a circumferential weld that secures the filter to the inside surface the location of the energy director ring.

Disclosed are an integrated structure of different kinds of materials formed by integrating a steel material and a fiber reinforced composite material, and a method of integrating different kinds materials. An integrated structure of different kinds of materials may be formed by integrating different kinds of materials that are a steel material and a fiber reinforced composite material. The integrated structure includes: a first plate including a steel material; and a second plate facing the first plate and including a fiber reinforced composite material, which may be formed by impregnating resin in a reinforced fiber. In particular, a thermal bonding layer may be formed at an interface of the first plate and the second plate and include the resin of the second plate which is thermally bonded on a surface of the first plate.

The present invention describes a method and a machine for the formation of a capsule (100) for producing beverages in which the capsule (100) comprises a pleated capsule body (101) and a reinforcing element (102). The method comprises the following steps: a step of forming the pleated capsule body (101) of the capsule (100) in a first station (110); a step of supplying the reinforcing element (102) in a second station (111) different from the first station (110); a step of transporting the pleated capsule body (101) from the first station (110) to the second station (111); a step of insertion in the second station of the pleated capsule body (101) in the reinforcing element (102); a step of coupling between the pleated capsule body (101) and the reinforcing element (102) in the second station (111).

Preform assembly for blow moulding a container, comprising at least a first and a second perform, wherein the first perform is positioned inside the second perform before blow moulding the performs into the container, wherein each perform has a body forming portion having a wall thickness of less than about 8 millimetres, preferably less than about 6 mm.

An intentionally activated frangible bonding system comprises a frangible adhesive, adhesive primer, composite material matrix, and/or the like, having a polydispersion of at least one additive spread throughout the frangible bonding material. The additive degrades a bond provided by the frangible bonding material, upon application of a specific energy to the frangible bonding material. An energy emitter is configured to selectively direct the specific energy toward a structure or assembly comprising components bonded by the frangible bonding material to degrade the frangible bonding material bonding the components for disassembly.