In one method, a piece of nonwoven PET or PP fabric is formed into a tote bag using a bag forming device. Seams of the tote bag are ultrasonically welded using an ultrasonic bag welding device. The ultrasonic bag welding device includes at least one sonotrode. In another method, BOPP film is received and a full-color graphic is printed on the BOPP film for each tote bag using a printer. The printed BOPP film is received from the printer and nonwoven PP or PET fabric is received from a roll of nonwoven PP or PET fabric using a laminator. The printed BOPP film is laminated to the nonwoven PP or PET fabric. The printed BOPP film laminated to nonwoven PP or PET fabric is received from the laminator and a finished version of each tote bag is produced using an ultrasonic bag welding device.

Elastomeric laminates and methods of making elastomeric laminates comprising an elastomeric film point-bonded to an carded, spunbond or bicomponent nonwoven substrate to create bond sites, wherein each bond site is from about 3 mm to about 10 mm from each adjacent bond site, and further wherein the laminate comprises rugosities, optionally having a height of greater than 2 mm.

A high-performance optical absorber, having a texturized base layer, the base layer comprising one or more of a polymer film and a polymer coating; and a surface layer located above and immediately adjacent to the base layer. The surface layer is joined to the base layer and the surface layer has a plasma-functionalized, non-woven carbon nanotube (CNT) sheet, wherein the base layer texturization comprises one or more of substantially rectangular ridges, substantially triangular ridges, substantially pyramidal ridges, and truncated, substantially pyramidal ridges.

The methods herein relate to assembling an elastic laminate with a first elastic material and a second elastic material bonded between first and second substrates. During assembly, an elastic laminate may be formed by positioning the first and second substrates in contact with stretched central regions of the first and second elastic materials. The elastic laminates may include two or more bonding regions that may be defined by the various layers or components of the elastic laminate that are laminated or stacked relative to each other. In some configurations, a first plurality of ultrasonic bonds are applied to the elastic laminate to define a first bond density in the first bonding region, and a second plurality of ultrasonic bonds are applied to the elastic laminate to define a second bond density in the second bonding region, wherein the second bond density is not equal to the first bond density.

An absorbent article includes a novel design printing portion suitable for a stretchable region. An absorbent article has an elastic film stretchable structure, in which an elastic film is stacked between a first sheet layer and a second sheet layer. The first sheet layer and the second sheet layer are bonded together directly or through the elastic film by a large number of sheet bonded portions arranged at intervals. A region having the elastic film stretchable structure includes a stretchable region. The stretchable region is contracted in a stretchable direction by a contraction force of the elastic film is extensible in the stretchable direction. A design printing portion is provided in a portion located in the stretchable region in the elastic film.

An apparatus for manufacturing an elastic composite structure is provided. The apparatus includes an anvil having a face with a first edge and a second edge separated in a cross-machine direction and a first contact surface extending out from the face, the first contact surface including a first notch. The first notch has an interior configured to receive a portion of an elastic thread and a portion of a web layer therein, and the first notch includes a first facing surface and a second facing surface defining at least a portion of the interior. Each of the first facing surface and the second facing surface are in a non-perpendicular orientation relative to the first contact surface and angled toward the first edge of the face.

The present invention is an ultrasonic sealing method for sealing together multiple layers, of materials of different composite and may be dissimilar in nature the method comprising the steps of, a) feeding at least two work-pieces between an ultrasonic horn and an anvil, wherein said at least two work-pieces comprise a shipping envelope mailer with or without a cushion layer as a variable layered material b) sealing said two work-pieces, wherein said sealing comprises, (i) the outer layers may or may not be pre coated with a polymer and (ii) generating vibratory energy by a transducer and applying it to the horn which causes the horn to vibrate, wherein the frictional forces caused between the vibrating horn, and the anvil produces heat which is used to seal the two work-pieces together.

The present disclosure relates to elastic laminates and methods for assembling elastic laminates that may be used to make absorbent article components. Elastic laminates may include one or more reinforcement layers positioned between unstretched portions of elastic materials and substrates to which the elastic materials are bonded.

A piece of substrate material is formed under heat and pressure by a roller against a cavity or platen into a shaped substrate sheet having one or more depressions. Two substrate sheets are bonded together to form a substrate wherein the one or more depressions form one or more interior channels. The substrate is coated with a dope in a casting device having a guide portion corresponding to the shape of the substrate sheets and quenched to form a filtering membrane.

A packing machine includes a guide configured to guide a sheet of packaging material formed in a tubular shape, a sealing device configured to fuse an overlapping portion of the packaging material, a detection element pivotally attached to the guide and arranged downstream of the sealing device along a welded portion of the packaging material, a biasing member configured to bias the detection element outwardly from the guide, and a detector configured to detect the detection element that is pushed out from the welded portion.