The invention concerns a method for joining a metal component and a polymer component, and a structure comprising said components. In the method, an extrusion die plate with a through hole is placed between the metal component and the polymer component. A probe is rotated and plunged across the thickness of the metal component and eventually through said through hole of the extrusion die plate, thereby extruding a part of the metal component through said through hole of the extrusion die plate into the polymer component. The probe has a rotation axis having an offset to the centre of the through hole during the rotating and plunging action.

A ultrasonic welding method of joining dissimilar-material workpieces, such as sheet materials, and the joined components formed thereby. The method includes applying ultrasonic energy to a thermoplastic piece to fill a hole of a dissimilar piece to form a weld point that is made up with polymer from the thermoplastic piece. In general, the geometry of the thermoplastic piece is not altered during the process. The dissimilar piece generally has a higher melting temperate and can be metal, thermoset polymers, or other thermoplastic material. The welded pieces can be arranged in a lap, laminate, or double lap configuration. In some embodiments, the hole of the dissimilar sheet material includes undercut features that improve the mechanical interlock between the dissimilar pieces. In some embodiments, the weld point has a mushroom cap to improve mechanical interlock.

A method for joining a first component and a second component. The method includes forming a first bond between the first component and the second component by providing a plurality of projections on the first component and embedding the plurality of projections in the second component; creating a fastener hole which passes through the first component and the second component and which encompasses at least one of the projections; and forming a second bond between the first component and the second component by installing a fastener in the fastener hole.

A composite vehicle driveshaft assembly includes a composite tube and a yoke bonded to one of the ends of the tube. The yoke has an inner sleeve that is concentrically received in the end of the tube. The sleeve has an outer peripheral surface that faces the inner peripheral surface of the tube with a cavity formed therebetween. An adhesive injection passage is formed in the yoke and extends at an acute angle from an inlet that is formed in an axial surface of the yoke to an outlet that is formed in the outer peripheral surface of the sleeve and that opens into the cavity. Also disclosed is a method of bonding a yoke of such a driveshaft assembly to a composite tube.

A framed stencil for surface mount technology (SMT) is provided. The frame assembly includes a frame member and a binding insert. The frame member includes an inner perimeter portion and an outer perimeter portion that cooperates with the inner perimeter portion to define an elongated channel. The outer perimeter portion includes a first cantilever portion that extends over the elongated channel and towards the inner perimeter portion. The binding insert is configured for releasable insertion into the elongated channel. The binding insert includes a base and a tongue. The base configured to interface with a mesh substrate to facilitate coupling therebetween. The tongue is coupled to the base and extends substantially horizontally from the base. When the binding insert is inserted into the elongated channel, the tongue extending beneath the first cantilever portion to facilitate retention of the binding insert to the frame member. Methods are also provided.

A method of manufacturing a composite member including an aluminum member and a fiber-reinforced resin member bonded to each other, the method including: performing blasting on a surface of the aluminum member; modifying the surface of the aluminum member into aluminum hydroxide, the modifying including causing the surface of the aluminum member having undergone blasting to react with water by using at least one of heat and plasma; and directly bonding the fiber-reinforced resin member to the surface of the aluminum member modified to the aluminum hydroxide.

A method of manufacturing a can lid composed of a composite material comprising at least one sheet metal part, in particular an aluminum part or a tin plate part, and at least one plastic part, in particular composed of polypropylene or polyethylene terephthalate, wherein the plastic material and the sheet metal part are joined together by pressing together and by inductive heating to effect a stable connection with an effort and a manufacturing time that are as small as possible.

A process for producing an interior trim part (1) with a decorative layer situated on a first side (S1) thereof and forming a decorative pattern (M) for the interior of a motor vehicle, the process comprising the following steps: (a) formation of at least one cutout configuration (R), defined by a predetermined decorative pattern (M), in a protective layer (120) situated on a first side (S1), which is situated on a first surface (110a) of the shell-shaped base body (110) made of a metallic material, (b) deposition of sinterable decorative material on the first side (S1) in such a way that the decorative material, as an intermediate layer (150), covers at least the area in which the cutout configuration (R) defined by the decorative pattern (M) is formed in the protective layer (120), (c) laser-sintering of the intermediate layer (150) inside the at least one cutout configuration defined by the decorative pattern (M), (d) removal of the sinterable decorative material that is situated outside the at least one cutout configuration defined by the decorative pattern (M),
as well as an interior trim part (1).

A method for manufacturing a beverage capsule with an outer sealing ring comprised of elastic material involves the following steps: (a) providing a capsule body with a peripheral, flange-like edge for attaching a sealing film; (b) providing a sealing ring comprised of elastic material and adjusted to the flange-like edge; (c) placing the sealing ring and the capsule body in a capsule mount of a sealing device for sealing the capsule body with the sealing film, with the sealing ring arranged between the capsule mount and the flange-like edge of the capsule body; (d) filling the capsule body with a beverage substrate; and sealing the capsule body with the sealing film and simultaneously fastening the sealing ring to the flange-like edge using the sealing device.

A method for producing a metal-plastic-hybrid component comprises: providing a metal shaped piece, and providing a stiff plastics shaped piece made of a rigid thermoplastic. The geometry of the shape of the plastics shaped piece is at least partially adapted to that of the metal shaped piece. The method further comprises mechanically connecting the plastics shaped piece to the metal shaped piece in a manner such that the plastics shaped piece and the metal shaped piece are held against one another by intrinsic stress, and such that there is a substantial area of surface-contact between the plastics shaped piece and the metal shaped piece at at least one interface. The method further comprises inductively welding the plastics shaped piece to the metal shaped piece at the at least one interface.