An ultrasonic welding system. The system includes an ultrasonic transducer assembly having a horn and a first transducer and a second transducer arranged to impart ultrasonic energy into the horn. The horn has a first part-interfacing surface and a second part-interfacing surface opposite the first part-interfacing surface. An actuator assembly is operatively coupled to the ultrasonic transducer assembly and configured to cause rotation of the horn. A controller is configured to: cause the actuator assembly to rotate the horn so that the first part-interfacing surface applies the ultrasonic energy to a first part along an entire length of the first part-interface surface while a first ultrasonic energy is applied through the horn via the first transducer to cause the first part-interfacing surface to vibrate back and forth along its entire length as the first ultrasonic energy is applied by the first transducer to the horn.

In a welded film laminate 1, a second protective layer 14 of a first film substrate 2 and a third protective layer 22 of a second film substrate 3 are welded and fixed to each other by an adhesive layer melted out from at least one of a first adhesive layer 11 to a fourth adhesive layer 27 via a first melted penetration portion 6a of the second protective layer 14 and/or a second melted penetration portion 6b of the third protective layer 22. A welding fixed portion 6c is surrounded in a plan view by a first welded portion 33 in which the first adhesive layer 11 and a second adhesive layer 15 of the first film substrate 2 are welded to each other and/or a second welded portion 35 in which a third adhesive layer 23 and the fourth adhesive layer 27 of the second film substrate 3 are welded to each other.

The present invention relates to a device for manufacturing a pouch containing a brewable material accommodated in a wrapping, comprising a pouch manufacturing device adapted to manufacture a water-permeable pouch containing brewable material, and comprising a sealing station with two sealing jaws movable relative to one another for sealing the pouch in the wrapping placed in a U-shape around the pouch, wherein the sealing jaws are configured to form longitudinal seals (L) lying opposite one another and a transverse seal (Q) extending transversely thereto on the wrapping, wherein at least one sealing jaw comprises first and second sealing jaw elements each configured to form one of the longitudinal seals (L) and a segment of the transverse seal (Q).

A sealing machine having a movable carriage assembly which utilizes a counterbalance and two servo motors is disclosed. The counterbalance allows high throughput operation without excessive mechanical vibration. The use of two servo motors allows independent control of the horizontal movement of the movable carriage assembly and the vertical movement of the jaws. The use of two servo motors also allows adaptation to articles or packages of various dimensions. In some embodiments, an optical sensor is used to detect the position of the package to be sealed, and the movement of the movable carriage assembly and the jaw is altered based on the detected position.

A shippable bundled product including a plurality of paper product rolls each individually packaged by a first package material and arranged relative to one another so as to form a bundle. The bundle is packaged by a second package material. The second package material has a shrinkage factor relative to the bundle of less than zero and the bundle has a size of 18 in.×14 in.×8 in.

An ultrasonic welding system. The system includes an ultrasonic transducer assembly having a horn and a first transducer and a second transducer arranged to impart ultrasonic energy into the horn. The horn has a first part-interfacing surface and a second part-interfacing surface opposite the first part-interfacing surface. An actuator assembly is operatively coupled to the ultrasonic transducer assembly and configured to cause rotation of the horn. A controller is configured to: cause the actuator assembly to rotate the horn so that the first part-interfacing surface applies the ultrasonic energy to a first part along an entire length of the first part-interface surface while a first ultrasonic energy is applied through the horn via the first transducer to cause the first part-interfacing surface to vibrate back and forth along its entire length as the first ultrasonic energy is applied by the first transducer to the horn.

A method for testing a tubular bag machine, the tubular bag machine having multiple electronic drive units controlled independently by a drive control system for driving functional elements of the packing machine in a cycle time-synchronous manner during predefined motion sequences, one drive unit being a transverse sealing unit comprising a motor and two transverse sealing jaws for transversely sealing a film tube, the drive torque being measured using a drive controller, and the position of the drive motor measured using a position sensor, by removing the film tube from the sealing zone between the transverse sealing jaws, closing the jaws according to a predefined target torque stored in the drive control system; measuring the actual position of the drive motor at the target torque; and comparing the measured actual position to a target position stored in the drive control system and associated with the predefined target torque.

A first resin member including a first contact surface and formed of laser beam-transmissive resin and a second resin member including a second contact surface, which contacts the first contact surface, and formed of laser beam-absorbing resin are arranged one upon the other. A laser welding apparatus includes a clamping unit abutting the second resin member and applying clamping force to the second resin member, a laser emitter emitting laser beam, a laser controller controlling output of the laser beam, a displacement sensor measuring displacement of the second contact surface in stacking direction of the resin members, and a control unit controlling the clamping unit to adjust the clamping force corresponding to displacement amount of the second contact surface continuously or intermittently obtained from the displacement sensor.

A method for optimizing a welding process to produce a weld joint having a predetermined strength includes measuring a plurality of melt layer thicknesses of weld joints for a plurality of sample assemblies formed by the welding process, measuring a plurality failure loads of weld joints for the plurality of sample assemblies, each of the measured plurality of failures loads being associated with one of the measured plurality of melt layer thicknesses, selecting a first failure load from the plurality of measured failure loads responsive to determining that the first failure load corresponds to a predetermined weld strength, and selecting a first melt layer thickness from the plurality of measured melt layer thicknesses that is associated with the selected first measured failure load.

The present invention relates to a device and a method for manufacturing a bag received in an envelope and containing a brewable material with a bag manufacturing means which is configured to manufacture a bag containing brewable material, and with a sealing station with a sealing jaw element and a counter-jaw element which act on the envelope from opposite sides to seal in the bag. The device is further developed for a reliable and safe manufacture of the packing unit consisting of a bag and an envelope by the sealing jaw element being fixed to a sealing jaw swivel arm at which a sealing jaw connecting rod is applied, and the counter-jaw element being fixed to a counter-jaw swivel arm at which a counter-jaw connecting rod is applied, and by the sealing jaw connecting rod and the counter-jaw connecting rod being each eccentrically connected to a common drive shaft of a servomotor. In the method according to the invention, the contact force between the sealing jaw element and the counter-jaw element is controlled via the torque of the servomotor actuating the sealing jaw element and/or the counter-jaw element.