A method of anchoring a connector in a heterogeneous first object that includes a first building layer and, distally of the first building layer, an interlining layer. The method includes providing the first object and the connector, which includes thermoplastic material in a solid state; contacting the connector with the first building layer; applying a first mechanical pressing force to the connector until the first building layer is pierced by the connector and a distal portion of the connector reaches into the interlining layer; applying a second mechanical pressing force and mechanical vibration to the connector until a flow portion of the thermoplastic material is flowable and penetrates structures of the first object, and a distally facing abutment face of the head portion abuts against the metal profile in a region next to the opening; and letting the thermoplastic material resolidify to yield a positive-fit connection.

A packaging machine, comprising a control unit, a plurality of measuring devices and a plurality of working units for different processes. The control unit is functionally connected to the working units and the measuring devices. A work cycle at the packaging machine comprises at least a first functional process and a second functional process at one or at different working units, the second functional process starting later than the first functional process. The control unit may execute an early start for the second functional process of a working unit, when an actual process value of the preceding first functional process of the program sequence of one of the working units has not yet reached the respective target process value. The control unit may control the early start of the second functional process based on an approximation method for predetermining the temporal end of the first functional process.

A bonding system includes a supporting jig having a mounting surface on bonding substrates which are mounted, a bonding device that sandwiches and welds the bonding substrates between itself and the mounting surface, an articulated robot to which the bonding device is attached, and a control unit that controls the articulated robot and the bonding device.

A pair of thermoplastic resin members are placed on an anvil. A pressing force of a tool horn vibrating ultrasonically in a direction not perpendicular to but along upper surfaces of the pair of thermoplastic resin members is applied to the upper surfaces. The application of the pressing force of the tool horn vibrating ultrasonically allows melting of a vicinity of the upper surfaces of the pair of thermoplastic resin members. A welded structure part is formed on an unwelded structure part, thereby welding the pair of thermoplastic resin members as an overlap structure including the welded structure part arranged on the unwelded structure part. The distance and positional relationship between the pair of thermoplastic resin members after the welding are unchanged before and after the welding. The surfaces, placed on the anvil, of the thermoplastic resin members are neither burned nor discolored.

A fusion bonding process for polymeric components and welding heads for use in the process are described. Methods and devices can be utilized to weld polymer-based structural components to one another by use of an enhanced friction stir welding technology that combines heating, pressure, and polymer agitation to form a highly secure joint between polymeric structural components and a short fiber reinforced thermoplastic connection element.

An apparatus for joining, in particular laser welding, two components, in particular plastics components, comprisestwo workpiece receptacles (1, 3) for respectively holding the two components (2, 4) to be connected, in each case one bearing element, preferably a bearing plate (7), for each of the workpiece receptacles (1, 3), a clamping drive (SA) for at least one bearing element for feeding and bracing of the two components (2, 4) held in the workpiece receptacles (1, 3) during the joining process, a controller (9) for the clamping drive (SA) and in particular a laser welding device (LS), anda mechanically loose coupling between the clamping drive (SA) and bearing element (7) such that the two workpiece receptacles (1, 3) are tiltable towards one another during feeding and bracing. Also disclosed is a method for operating such a joining apparatus during a joining process of two components (2, 4) held in the workpiece receptacles (1, 3), in particular during a laser welding process.

Embodiments herein include a system for joining components. The system can include a rotating base platform, a plurality of receptacles mounted to the base platform, and a rotating sonotrode platform. A plurality of sonotrodes are mounted to the sonotrode platform. Each sonotrode can correspond to a receptacle. Each sonotrode can move in a reciprocating motion between a release position distant from a corresponding receptacle and a compressing position proximal to the corresponding receptacle. The compressing position occurs at a first angular position of the sonotrode platform. Each sonotrode is energized at the compressing position.

Welding apparatus (10; 30) having a safety feature comprising: two electrodes (11, 12; 21, 22), whereof at least one of said two electrodes is movably arranged in relation to the other electrode. The electrodes are in non-contact with each other and define a gap (13) in which an object (14) provided with an electrically non-conductive surface to be sealed may be inserted. The welding apparatus comprises an actuator (15; 25) configured to move at least one electrode when activated to squeeze the object, a detector (16; 26) configured to determine a clamping force when the inserted object (14) is squeezed between the electrodes, a distance sensor (17; 23) configured to measure the distance between the electrodes. There is also a conductance sensor (24) configured to measure the conductivity of an object located between the electrodes (11, 12; 21,22) when the object (14) is squeezed, and optionally a position sensor (19b) configured to detect the position of the object (14) inserted between the electrodes. The welding apparatus further comprises a processor configured to process the input from at least one of the detector (16; 26), the distance sensor (17; 23) and the conductance sensor (24) to provide an output that indicates if there is a blood bag tube inserted between electrodes, or if it is a foreign object.

The present disclosure can provide for an ultrasonic welding method for a pair of workpieces. The method can include first pressing an ultrasonic welding stack against a first workpiece in the pair so that the first workpiece comes into contact with a second workpiece in the pair. The method can then provide for initiating a weld phase by outputting energy from the ultrasonic welding stack to the first workpiece. The method can provide for monitoring, with at least one sensor, a sensed parameter. The sensed parameter can be, for example, weld force and/or weld force rate of change. The method can provide for determining whether the sensed parameter has reached a predetermined level. Based on determining that the sensed parameter has reached the predetermined level, the method can provide for ending the weld phase.

The invention relates to a system and process of the sealing of an area of an object intended to be covered, such as an opening slot, by a sealing strip which becomes adhesive in an excited state when subjected to ultrasound. This procedure comprises the steps of: supplying a sealing strip between an object and a sonotrode having a linear application area; supporting or pressing the linear application area of the sonotrode with the sealing strip to thereby adhere the sealing strip area, which is in contact with the linear application area of the sonotrode, to a corresponding area of the object; and displacing the object in relation to the sonotrode according to a profile of the sealing area, so as to apply the sealing strip to the sealing area of the object.