A method for optimizing a welding process to produce a weld joint having a predetermined strength includes measuring a plurality of melt layer thicknesses of weld joints for a plurality of sample assemblies formed by the welding process, measuring a plurality failure loads of weld joints for the plurality of sample assemblies, each of the measured plurality of failures loads being associated with one of the measured plurality of melt layer thicknesses, selecting a first failure load from the plurality of measured failure loads responsive to determining that the first failure load corresponds to a predetermined weld strength, and selecting a first melt layer thickness from the plurality of measured melt layer thicknesses that is associated with the selected first measured failure load.

A method of anchoring a connector in a heterogeneous first object that includes a first building layer and, distally of the first building layer, an interlining layer. The method includes providing the first object and the connector, which includes thermoplastic material in a solid state; contacting the connector with the first building layer; applying a first mechanical pressing force to the connector until the first building layer is pierced by the connector and a distal portion of the connector reaches into the interlining layer; applying a second mechanical pressing force and mechanical vibration to the connector until a flow portion of the thermoplastic material is flowable and penetrates structures of the first object, and a distally facing abutment face of the head portion abuts against the metal profile in a region next to the opening; and letting the thermoplastic material resolidify to yield a positive-fit connection.

A method and a device for the ultrasonic welding of a first component to a second component of an electronic cigarette cartridge, wherein both components are made of a plastic material; the device includes an ultrasound generator, which delivers an electric pulse to a vibrating assembly, which, in turn, includes a converter designed to turn the electric pulse into a mechanical vibration movement and transfers it to a sonotrode, which directly transmits the energy in the form of vibrations to the two components to be welded; the sonotrode is designed so as to simultaneously weld a plurality of first components to the respective second components and cooperates with a plurality of striker elements, each associated to a respective first component and to a respective second component to be welded; and wherein each striker element is connected to a sensor, which is designed to detect a parameter of the welding process carried out to weld the first component to the second component and to control the welding process carried out to weld the first component to the second component based on the parameter.

An optical head for a laser transmission welding apparatus comprising a housing with an end on the outlet side with respect to a laser beam and a ball mounted in the housing. The ball may comprise a material whose refractive index is higher than the refractive index of quartz glass.

The invention relates to a method for wrapping and sealing a flexible sheet over an insert (10) to produce a pack (100) for preparing a food or beverage product from one or more ingredients; the pack comprising an insert (10) and a container (20) made from the flexible sheet folded to store the one or more ingredients, the flexible sheet being arranged overwrapping and matching the shape of the insert (10) in its entirety except for the part of the insert (10) in direct communication with the inner volume of the container (20); the method comprising the following steps: —holding the insert (10) so that it is substantially perpendicular with respect to the flexible sheet; —moving the insert (10) towards the flexible sheet, until it touches a bottom sealing tool (210); —moving at least two side sealing tools (220, 230) towards the insert (10); —applying by the bottom sealing tool (210) and by the side sealing tools (220, 230) a certain required pressure and temperature to achieve a tight sealing of the flexible sheet over the entirety of the insert (10) except for the part of it in direct communication with the inner volume of the container (20). The invention further relates to a device (200) for wrapping and sealing a flexible sheet over an insert (10) to produce a pack (100) for preparing a food or beverage product from one or more ingredients.

A method for controlling the operating parameters of a sealing unit of the follower type in a product packing machine, wherein the sealing unit comprises a sealing module movable with reciprocating motion along a feed path of a tubular film to be sealed. The method is implemented in accordance with a plurality of operating parameters and comprises the step of setting the value of at least one input operating parameter selectable at least between sealing time and production speed. The method also comprises the step of calculating the values of the remaining, unselected operating parameters as a function of the set value, where one or more of the remaining operating parameters are subject to restrictions connected with the machine architecture. The method also comprises the step of checking that the values calculated are compatible with respective reference ranges and/or with the restrictions.

An ultrasonic welding method for joining a first thermoplastic part and a second thermoplastic part without causing visible read-through on an exposed surface of the second part. The method includes arranging the first part on an inner surface of the second part. The inner surface is opposite the exposed surface. The first part has an interface portion contacting the inner surface. The method includes causing a horn of an ultrasonic welding stack to be pressed against the first part by applying ultrasonic energy oscillating at a frequency in a range of 45-70 kHz through the horn, to thereby join the first part and the second part together. The horn has at least one protruding distal portion configured to penetrate through the first part as the ultrasonic energy is imparted through the horn. The distal portion has a length longer than a thickness of the first part. A collapse distance of a weld formed at the interface portion is less than the thickness of the first part, to avoid read-through effects on the exposed surface of the second part.

A method of anchoring a connector in a heterogeneous first object that includes a first building layer and, distally of the first building layer, an interlining layer. The method includes providing the first object and the connector, which includes thermoplastic material in a solid state; contacting the connector with the first building layer; applying a first mechanical pressing force to the connector until the first building layer is pierced by the connector and a distal portion of the connector reaches into the interlining layer; applying a second mechanical pressing force and mechanical vibration to the connector until a flow portion of the thermoplastic material is flowable and penetrates structures of the first object, and a distally facing abutment face of the head portion abuts against the metal profile in a region next to the opening; and letting the thermoplastic material resolidify to yield a positive-fit connection.

A method of anchoring a connector in a first object is provided, wherein the connector includes thermoplastic material in a solid state. The method includes bringing the connector into physical contact with the first object, rotating the connector relative to the first object around a proximodistal rotation axis and exerting a relative force by the connector onto the first object, until a flow portion of the thermoplastic material of the connector becomes flowable and flows relative to the first object, and stopping rotation of the connector, whereby the flow portion anchors the connector relative to the first object, wherein a distal end of the connector is equipped for cutting/punching into the first object and/or for removing material therefrom.

Various fabric products incorporating exterior hydrostatic barriers and processes for manufacturing such fabric products are provided.