A structure accurately detects biting of a foreign object in a packaging machine. A control apparatus controls a packaging machine that sequentially seals and/or cuts a packaging material transported in a first direction using a rotor. The rotor is arranged to have a tangent to its outer circumference portion in contact with the packaging material extending in the first direction. The rotor is drivable and rotatable by a driver. The control apparatus includes an information obtaining unit that obtains information indicating a rotational position of the rotor and a status value of the driver in predetermined cycles, and a determination unit that determines a presence of an abnormality in a sealed portion of the packaging material using, from the information obtained by the information obtaining unit, a status value of the driver corresponding to a rotational position of the rotor falling within a predetermined range or being a predetermined position.

A method and apparatus for making pouches is disclosed. It includes using one or more of the following features: using two servo motors to drive a platen, providing a calibration routine is run at start-up and/or after the machine has been operating; controlling in response to feed back from the servo motor(s) such as feedback indicative of the distance the platen travels; the feedback is not of force exerted by the platen; and/or the platen is controlled to prevent unacceptable fracturing of the film laminate.

A method for operating a tubular bag machine having a film web capable of unwinding from a supply reel, a shoulder for forming the web into a film tube, a take-off unit serving to move the tube, a longitudinal sealing device for welding the tube parallel to its transport direction by a longitudinal seam, a sealing device with jaws for producing transverse seams in the tube, a separating element for separating finished tubular bags from the tube, the machine being accelerated in a positive acceleration phase from an initial speed to a target speed when starting or being decelerated in a negative acceleration phase from the target speed to a final speed for stopping, wherein, in the positive acceleration phase and/or in the negative acceleration phase, at least one sealing parameter of the jaws for producing tubular bags changes as a function of the conveying speed of the web.

A system and method for producing a disposable undergarment, with the lateral edges of the undergarment bonded by means of an ultrasonic horn. When a blank is formed for an individual undergarment, the lateral edges of opposing edges of the blank will form the seam. When the edges are sealed together, a seam is formed. The individual undergarments may be later separated along the seams.

In an apparatus for successively making plastic bags, a laser beam irradiator irradiates laser beam onto webs of panel material and a body of zipper material to heat and melt the webs of panel material and the body of zipper material with the laser beam. The webs of panel material and the body of zipper material are fed intermittently at a speed predetermined to be changed by time. The irradiator is controlled on a feedforward control basis for the laser beam to be regulated in amount, the amount being calculated from the speed predetermined, to obtain a calculated value of amount. The laser beam is regulated in accordance with the calculated value to heat and melt the webs of panel material and the body of zipper material uniformly irrespective of the speed being changed.

Disclosed is a method of joining different materials including a polymer composite and high-tensile steel, at excellent joining strength and, more particularly, a method in which various variables in friction bit joining are designed and adjusted to improve joining load between different materials.

A system and method for producing a disposable undergarment, with the lateral edges of the undergarment bonded by means of an ultrasonic horn. When a blank is formed for an individual undergarment, the lateral edges of opposing edges of the blank will form the seam. When the edges are sealed together, a seam is formed. The individual undergarments may be later separated along the seams.

An ultrasonic welding system includes a movable ultrasonic welding stack for applying vibrational energy to a workpiece. A motion control system controls the motion of the ultrasonic welding stack and one or more sensors sense a control variable and output a corresponding control signal. A controller provides control inputs, based on the control signal, to the motion control system and causes, following initiation of a welding operation, an automatic change of speed of motion of the ultrasonic welding stack. The automatic change of the speed is a function of at least one control variable until the control variable reaches a predetermined value.

Apparatus and method for applying discrete components of a first substrate to a second substrate includes a programmable servo motor having a shaft. The servo motor is programmed to rotate the shaft in a first phase and a second phase at a variable angular velocity in a single direction. The apparatus also includes a crank member connected with the shaft, a connector link connected with the crank member, and a tamper member connected with the connector link. When the shaft rotates in the first phase, the tamper member travels from a first position to a second position to displace a selected portion of the second substrate into contact with the discrete component.

An ultrasonic welding system includes a motion control system that is coupled to and that causes controlled movement of an ultrasonic welding stack, in accordance with control inputs that are based on one or more control signals that are received from one or more sensors. The motion control system initiates a welding operation, subsequent to which an initial motion delay occurs until a predetermined condition is satisfied. Subsequently, in response to the predetermined condition being satisfied, the ultrasonic welding stack is caused to move in accordance with a weld profile. Subsequently, in response to an occurrence of a predetermined delay initiating condition, the ultrasonic welding stack is caused to stop motion and to maintain a stationary position. Subsequently, in response to an occurrence of a predetermined delay terminating condition, motion of the ultrasonic welding stack is resumed in accordance with the weld profile.