A method for transversally sealing a packaging material tube, comprises placing a transversal sealing section of the tube between a sonotrode and an anvil. The transversal sealing section comprises a first two-layer sub-section, a three-layer sub-section and a second two-layer sub-section, transmitting ultrasonic acoustic vibrations, having a frequency and an amplitude, from the sonotrode into the transversal sealing section, thereby melting the plastic foil in the transversal sealing section, and pressing the tube together between the sonotrode and the anvil to bond the plastic foil such that transversal sealing is formed. The anvil has a ridge comprising various sub-sections for receiving various ones of the sub-sections of the tube, wherein the ridge has equal height in at least some of the sub-sections. The frequency, amplitude, pressure and paperboard properties are chosen to achieve equal temperature in the first two-layer sub-section, the three-layer sub-section and the second two-layer sub-section.

In one method, a piece of nonwoven PET or PP fabric is formed into a tote bag using a bag forming device. Seams of the tote bag are ultrasonically welded using an ultrasonic bag welding device. The ultrasonic bag welding device includes at least one sonotrode. In another method, BOPP film is received and a full-color graphic is printed on the BOPP film for each tote bag using a printer. The printed BOPP film is received from the printer and nonwoven PP or PET fabric is received from a roll of nonwoven PP or PET fabric using a laminator. The printed BOPP film is laminated to the nonwoven PP or PET fabric. The printed BOPP film laminated to nonwoven PP or PET fabric is received from the laminator and a finished version of each tote bag is produced using an ultrasonic bag welding device.

A method for manufacturing a welded molding made of liquid crystal polyester as a formation material is provided, the method including: a step of heating each of a first ridge portion of a first member made of the liquid crystal polyester as a formation material and a second ridge portion of a second member made of the liquid crystal polyester as a formation material to a temperature equal to or higher than a flow start temperature of the liquid crystal polyester; and a step of abutting the first ridge portion and the second ridge portion to each other to perform vibration welding while pressing the first ridge portion and the second ridge portion in a direction in which the first ridge portion and the second ridge portion are brought relatively close to each other.

An ultrasonic welding method for joining a first thermoplastic part and a second thermoplastic part without causing visible read-through on an exposed surface of the second part. The method includes arranging the first part on an inner surface of the second part. The inner surface is opposite the exposed surface. The first part has an interface portion contacting the inner surface. The method includes causing a horn of an ultrasonic welding stack to be pressed against the first part by applying ultrasonic energy oscillating at a frequency in a range of 45-70 kHz through the horn, to thereby join the first part and the second part together. The horn has at least one protruding distal portion configured to penetrate through the first part as the ultrasonic energy is imparted through the horn. The distal portion has a length longer than a thickness of the first part. A collapse distance of a weld formed at the interface portion is less than the thickness of the first part, to avoid read-through effects on the exposed surface of the second part.

A medical dressing including: a flexible base layer including a front surface configured to face a skin of a patient and a back surface opposite the front surface, wherein the flexible base layer includes a first opening; an adhesive layer on the front surface of the base layer; a flexible cover layer entirely covering the opening of the base layer; a flexible intermediate layer sandwiched between the base layer and the cover layer, wherein the base layer, cover layer and intermediate layer joined together along an annular pattern extending entirely around the first and second openings, wherein the annular pattern joints the base layer to the intermediate layer entirely around the first and second openings, and the annular pattern joins the layers around the first and second openings except at slots extending beyond an outer edge of the cover layer and ending before an outer edge of the intermediate layer.

Aspects relate to systems, methods, and apparatus for a manufacturing tool. The manufacturing tool is comprised of a vacuum tool and an ultrasonic welder as a unified manufacturing tool. The manufacturing tool may be used to pick and position a manufacturing part that is then welded with the associated ultrasonic welder.

In one method, a piece of nonwoven PET or PP fabric is formed into a tote bag using a bag forming device. Seams of the tote bag are ultrasonically welded using an ultrasonic bag welding device. The ultrasonic bag welding device includes at least one sonotrode. In another method, BOPP film is received and a full-color graphic is printed on the BOPP film for each tote bag using a printer. The printed BOPP film is received from the printer and nonwoven PP or PET fabric is received from a roll of nonwoven PP or PET fabric using a laminator. The printed BOPP film is laminated to the nonwoven PP or PET fabric. The printed BOPP film laminated to nonwoven PP or PET fabric is received from the laminator and a finished version of each tote bag is produced using an ultrasonic bag welding device.

A control method of an ultrasonic welding system comprises: detecting operation of the ultrasonic welding system immediately while the ultrasonic welding system is in a working state; acquiring a current working frequency of an ultrasonic generator in the ultrasonic welding system while the ultrasonic welding system is detected to complete a preset first operation every time; determining a current frequency searching range of the ultrasonic generator according to the current working frequency of the ultrasonic generator; controlling the ultrasonic generator to search for an anti-resonance point in the current frequency searching range; and adjusting the working frequency of the ultrasonic generator to be an anti-resonance point while the anti-resonance point is searched in the current frequency searching range.

Embodiments herein include a system for joining components. The system can include a rotating base platform, a plurality of receptacles mounted to the base platform, and a rotating sonotrode platform. A plurality of sonotrodes are mounted to the sonotrode platform. Each sonotrode can correspond to a receptacle. Each sonotrode can move in a reciprocating motion between a release position distant from a corresponding receptacle and a compressing position proximal to the corresponding receptacle. The compressing position occurs at a first angular position of the sonotrode platform. Each sonotrode is energized at the compressing position.

Process for forming a permanent join between two sections of fibrous material contained in a thermosetting resin matrix, said process comprising overlaying the two sections and subjecting the overlaid sections to ultrasonic welding to form a permanent join between the two sections, wherein there is no significant change in the sub-ambient Tg of the fibrous material contained in the thermosetting resin matrix in the region of the permanent join.