A 3-dimensional high-strength fiber composite component having isotropic fiber distribution, comprising 25 to 70 wt % of high-strength, high-modulus fibers, up to 5 wt % of binding fibers, and 25 to 70 wt % of thermosetting or thermoplastic matrix. The invention further relates to a method for producing same, comprising the following steps: preparing the fibers by opening the fibers by releasing the fibers from fiber bundles, bales, or textile structures; sucking and/or blowing the opened fibers onto a three-dimensional, air-permeable tool half having the contour of this side of the component in an interactively controlled manner; pre-solidifying the obtained fiber molding in the flock box; transferring the fiber molding onto a pressing tool in the form of the contour of the air-permeable tool half of the component; bringing into contact with at least one liquid plastic; and solidifying the fiber molding by pressing in order to form a component.

A process for manufacturing a fibre-plastic composite with a secured fibre orientation, wherein continuous fibres or long fibres are oriented and sheathed with a matrix, characterized by the steps of (a) providing a mold comprising at least one flow channel, (b) introducing the continuous fibres or long fibres into the at least one flow channel, (c) positioning and orienting the continuous fibres or long fibres in the at least one flow channel by way of a pressure gradient in the flow channel, (d) sheathing the continuous fibres or long fibres with a matrix.

A method of manufacturing a transport refrigeration unit is provided. The method includes providing an enclosure including an outer layer and a supporter. Providing the enclosure includes supplying one of a first material and a second material to a mold. This also includes supplying the other of the first material and the second material on the one of the first material and the second material that is supplied to the mold. Also, this includes curing the first material and the second material integrally that are supplied to the mold. The first material forms into the outer layer and the second material forms into the supporter. The second material includes a plurality of reinforcing fibers.

A composite oil pan for a work vehicle engine and a method of forming the composite engine oil pan include forming a sheet of metal into a first pan and open molding a fiber-reinforced polymer resin onto the first pan forming a second pan. The first pan has a first bottom wall and first peripheral walls extending from edges of the first bottom wall to define a sump, the first peripheral walls terminating in a first peripheral flange. The second pan has a second bottom wall and second peripheral walls abutting the first bottom wall and the first peripheral walls, the second peripheral walls terminating in a second peripheral flange. The first pan defines a thin metal structure with an inner surface extending across the first bottom wall, first peripheral walls and first peripheral flange; the second pan reinforces the first pan without abutting the inner surface.

A composite pressure vessel assembly includes a plurality of lobes, each of the lobes having at least one interior wall and at least one curved wall, the plurality of lobes being positioned in a side by side arrangement and extending in a longitudinal direction from a first end to a second end. Also included is a plurality of end caps disposed at the ends of the lobes, wherein the plurality of lobes and end caps are formed of at least one fiber-reinforced polymer. A method of manufacturing a composite pressure vessel assembly is provided. The method includes forming a plurality of lobes consisting of at least one fiber-reinforced polymer. The method also includes forming a main body with the plurality of lobes, the lobes disposed in a side by side arrangement.

Embodiments disclosed herein relate to polymer resins having a first thermoset and one or more additional components (e.g., a second thermoset and/or a thermoplastic), composite laminates including the same, methods of making and using the same, and composite laminate structures including the same.

The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a nonwoven facing and to methods for making such panels. A method for preparing an acoustic panel comprises providing a base structure. The base structure has one or more edges, an outward major surface having total area, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The method includes disposing directly against the outward major surface of the base structure a sprayable mixture comprising a plurality of fibers, one or more binders, and a dispersive medium. The method includes drying the disposed mixture to provide a facing layer disposed on the outward major surface of the base structure, the facing layer having an exterior major surface opposing the outward major surface of the base structure.

A process for producing a thermoformable polymer/fiber composite.

A method of manufacturing a foam molded product having a reinforcement layer including a short fiber provided on a surface layer. The method includes the following steps. In a fiber layer formation step, the short fiber is adhered to and deposited on a cavity surface of a mold to form a fiber layer. In a covering step, a silicone rubber sheet is arranged on the mold to cover the fiber layer. In a compression step, air is sucked between the silicone rubber sheet and the cavity surface to compress the fiber layer by the silicone rubber sheet and the cavity surface. In a molding preparation step, the silicone rubber sheet is removed from the fiber layer after compression, a foam material is suppled into a cavity of the mold, and the mold is clamped. In a molding step, the foam material in the cavity is foamed and cured.

The disclosure provides a material layer forming device that can reduce scattering of a raw material blown out from a nozzle to efficiently deposit the raw material on a required portion of a blowout target surface. A fiber layer forming device 1A is a device that blows out short fibers F1 to a blowout target surface (wall surface 4b) and deposits the short fibers F1 on the blowout target surface to form a sheet-like fiber layer F2. The fiber layer forming device 1A includes a nozzle 10 having a blowout region 11c that blows out the short fibers F1. The nozzle 10 further includes a suction region 12c that is close to the blowout region 11c and sucks the short fibers F1 spreading to the outside of the blowout region 11c, among the short fibers F1 blown out from the blowout region 11c.