B29C70/546

FIBER-REINFORCED RESIN COMPOSITE MATERIAL AND METHOD OF MANUFACTURING FIBER-REINFORCED RESIN COMPOSITE MATERIAL
20210031486 · 2021-02-04 ·

A fiber-reinforced resin composite material includes first and second members. The first member includes a first fiber and a first matrix resin. The first fiber includes a reinforcing fiber and is impregnated with the first matrix resin. The reinforcing fiber has a melting point and a tensile strength higher than those of an aliphatic polyamide fiber. The second member includes a stack and a second matrix resin. The stack includes a second fiber and a third fiber filled with the second matrix resin. The second fiber includes the reinforcing fiber. The second matrix resin includes a component common to that of the first matrix resin, and includes a first polyamide resin that includes an aliphatic polyamide resin. The third fiber includes a second polyamide resin that includes an aliphatic polyamide resin and has a melting point higher than that of the first polyamide resin by 7 to 50 degrees centigrade.

SYSTEM FOR MONITORING RESIN FLOW

A system for monitoring of the resin front during resin infusion into a fiber preform for the manufacturing of composites. Such monitoring is based on Optical Frequency Domain Reflectometry by emitting light pulses through optic fibers which forms a resin infusion mesh in a fiber preform.

RESIN BARRIER DEVICE, GASKET AND METHOD FOR INFUSING A PREFORM
20200391454 · 2020-12-17 ·

A resin barrier device for connection in a vacuum line, for use in resin infusion during composite manufacture, includes a housing having an inlet port for connection to a resin source and an outlet port for connection to a vacuum source. A flow path extends between the inlet and outlet ports. A gas-permeable membrane is disposed across the flow path to prevent resin from flowing to the vacuum pump. A gasket supports the membrane and is adapted to prevent resin leakage. A method of infusing a preform with a resin also is provided.

METHOD FOR MOLDING COMPOSITE MATERIAL
20200376782 · 2020-12-03 ·

A molding method is performed for molding a composite material in which resin is injected in a state in which a fiber base material is disposed in a cavity formed in a metal mold and the resin is cured to form the composite material. The molding method includes enhancing wettability of a portion of the fiber base material, and disposing the portion of the fiber base material in a narrow portion in which a gap constituting the cavity is smaller than other locations.

AUTOMATED FIBER PLACEMENT AND IN-SITU FIBER IMPREGNATION SYSTEM AND METHOD
20200376781 · 2020-12-03 · ·

An automated fiber placement (AFP) and in-situ fiber impregnation system includes a feeder, a resin dispenser, and a compaction roller. The feeder feeds a tow of fiber from a fiber supply toward a forming tool. The resin dispenser deposits resin onto the forming tool in front of the compaction roller. The compaction roller moves over the tow along the forming tool so as to press the tow onto the resin such that the compaction roller impregnates the resin into the tow a direction away from the forming tool via compaction forces immediately after the resin is deposited by the resin dispenser.

Method And A System For Producing A Component Or Semifinished Product With A Fibre-Reinforced Foam Core
20200376779 · 2020-12-03 · ·

A method for producing a component with a fibre-reinforced foam core has the steps of supplying a foam core having a first main surface and an opposite, second main surface, positioning at least one needle at the first main surface of the foam core, piercing the foam core with the needle, with the result that a needle tip penetrates through the first main surface into the foam core and then through the second main surface, hooking a reinforcing fibre into the needle tip, pulling the needle back, with the result that the reinforcing fibre is pulled through the foam core, and coating the reinforcing fibre with a resin while the needle is being pulled back.

Display and labeled article

A display includes a first interface section provided with a relief-type diffraction grating constituted by a plurality of grooves, and a second interface section provided with a plurality of recesses or projections arranged two-dimensionally at a center-to-center distance smaller than the minimum center-to-center distance of the plural grooves, and each having a forward tapered shape.

Manufacturing method for composite material and manufacturing apparatus for composite material
10836123 · 2020-11-17 · ·

A method of manufacturing a composite material 400 provided with a reinforcement 510 and a resin 600 infused into the reinforcement, includes: an applying process of applying an adhesive 520 to the sheet-shaped reinforcement having first and second regions 501 and 502 such that a content density of the adhesive of the second region is lower than that of the first region; a preforming process of forming a preform 500 by preforming the reinforcement; and a process of molding a composite material 400 by infusing the resin 600 into the preform. The resin injected into the cavity easily flows in a portion of the cavity 350 where the second region of the reinforcement is placed, compared to a portion of the cavity where the first region of the reinforcement is placed.

Hybrid composite structures with integrated 3-D printed elements

An additively manufactured (AM) hybrid composite structure is disclosed. The AM hybrid composite structure includes a first portion and a second portion. The second portion includes one or more AM elements which are configured to enable integration of the second portion with the first portion to form an integrated component including both the second portion and the first portion. A method of manufacturing a hybrid composite structure is disclosed. The method includes manufacturing a first portion, and additively manufacturing a second portion. The step of additively manufacturing the second portion includes co-printing one or more AM elements. The method further includes using the one or more AM elements as a part of a tool to integrate the first portion with the second portion, and forming an integrated component including both the first portion and the second portion.

Resin supply material, preform, and method of producing fiber-reinforced resin

A resin supply material is used for molding a fiber-reinforced resin and includes a continuous porous material and a resin. The continuous porous material has a bending resistance Grt of 10 mN.Math.cm or more at 23 C., and a bending resistance ratio Gr of 0.7 or less, the bending resistance ratio Gr being expressed by the formula:
Gr=Gmt/Grt Gmt: bending resistance of continuous porous material at 70 C.