Patent classifications
B29C2945/7621
TEMPERATURE CONTROL DEVICE, TEMPERATURE CONTROL METHOD, AND NON-TRANSITORY COMPUTER-READABLE STORAGE MEDIUM
In a temperature control device, a resin flow channel is formed from a nozzle section and a cylinder section that is connected to the nozzle section and the device controls the temperature of the resin that flows in the resin flow channel. The temperature control device is provided with: a first temperature sensor for detecting the nozzle temperature of the resin flowing through the nozzle section; a first temperature control unit for performing PID control so that the nozzle temperature achieves a first target temperature; multiple second temperature sensors for detecting the cylinder temperature of the resin flowing through the cylinder section; and second temperature control units for performing PID control so that the cylinder temperature achieves a second target temperature. The second temperature control units perform PID control of the cylinder temperature using temperature control information from the first temperature control unit.
TEMPERATURE CONTROL DEVICE OF INJECTION MOLDING MACHINE HAVING ABNORMALITY DETECTION FUNCTION
An injection molding temperature control device according to an aspect of the present disclosure controls output of a heater that heats a target site, based on a detection value of a temperature sensor which detects temperature of the target site of an injection molding machine that injects resin into a mold using an injection machine, the injection molding temperature control device including: a temperature control unit which controls output of the heater so as to make the detection value of the temperature sensor approach a predetermined set temperature; a supplied heat amount calculation unit which calculates a supplied heat amount to the target site based on at least one of a drive voltage, a duty ratio and an electrical current value of the heater; and an abnormality detection unit which detects abnormality in temperature control of the target site, based on the detection value of the temperature sensor, and a supplied heat amount calculated by the supplied heat amount calculation unit.
Melt Pressure Control of Injection Molding
A method and system for adjusting melt pressure in an injection molding material that allows calculating a melt pressure of a molten plastic material to be injected and based on the calculated melt pressure and a desired melt pressure adjusting operation of an injection molding machine. This control of an injection molding cycle using the method and system of plastic melt pressure determination allows production of parts of increased quality and consistency.
METHOD AND APPARATUS FOR REAL TIME CONTROL OF INJECTION OF STRUCTURAL FOAMING AGENTS, COLORANTS, AND OTHER ADDITIVES
An additive injection system for use in injection molding machines to inject additive materials, such as fluids or powders, downstream of a nozzle of the injection molding machine. The additive injection unit has an additive tank to store or contain additive material and additive injectors that inject an additive material into an injection molding machine. A pump pumps the additive material from the tank through a common manifold connected to the additive injectors to be injected into the injection molding machine. A controller controls operation of the additive injection device and one or more sensors coupled to the additive injection device can provide feedback to the controller.
PET PROCESSING SYSTEM AND METHOD
Disclosed are a system and method tuning PET raw material processing process by employing real time process management and machine learning steps and reactive addition of dosing of homogenizing composition for impregnating chain extenders and compatibilizing agents in thermoplastic resin using the liquid additive as a carrier into the process for modifying material performance. The properties of PET blend are no longer fixed once dry-blending and melting is complete.
Nozzle Heater
A heating apparatus (5) in an injection molding apparatus (1000) comprising: a heatable sleeve or jacket (10) comprised of a sheet (14) of highly heat conductive metal material, formable into a heating cylinder (14c) having a central channel (16) receiving a selected nozzle (40), a stabilization ring or cylinder (20) adapted to receive a selected longitudinal portion (DL) of the downstream or distal end (14de) of the heating cylinder (14c) and to engage or mate an inner circumferential surface (20is) with an outer surface (14os) of the heating cylinder.
RESIN TEMPERATURE DETECTING DEVICE FOR INJECTION MOLDING MACHINE
This resin temperature detecting device for an injection molding machine detects the temperature of resin (12) flowing through a resin flow passage (11) in an injection molding machine provided with a nozzle part (1) having the resin flow passage (11). A heat sensing part (SP) of a temperature sensor (10) is provided at a heat sensing position in the vicinity of a leading end part (N) of the resin flow passage (11) in the nozzle part (1), the leading end part being the portion of the resin flow passage (11) where the inner diameter is smallest.
Injection molding machine including a temperature control jacket
A joining member configured to join a temperature-controlled member and a temperature control jacket includes a temperature control jacket attachment part attached to the temperature control jacket, and a temperature-controlled member attachment part attached to the temperature-controlled member. The temperature control jacket attachment part includes a temperature control jacket-side opening into which a first bolt is insertable, and the temperature-controlled member attachment part includes a temperature-controlled member-side opening into which a second bolt is insertable. The temperature control jacket-side opening and/or the temperature-controlled member-side opening are configured to allow change in positions where the first and second bolts are inserted.
Ultrasonic sensing device
An ultrasonic sensing device includes a support body and an ultrasonic sensor. The support body includes an accommodating space, and a positioning space at a center of the accommodating space. The ultrasonic sensor includes a body portion in the positioning space, at least one sensing channel portion extending from the body portion and in the accommodating space, at least one piezoelectric unit at one end surface of the sensing channel portion, and a second channel passing through the body portion. An inner diameter of the positioning space is greater than an inner diameter of the accommodating space, and an outer diameter of the sensing channel portion is smaller than the inner diameter of the accommodating space. Thus, a gap is formed between the sensing channel portion and the accommodating space, and the piezoelectric unit is located outside the accommodating space to come into contact with an exterior.
METHODS FOR CONTROLLING INJECTION MOLDING PROCESSES BASED ON ACTUAL PLASTIC MELT PRESSURE OR CAVITY PRESSURE
A method for controlling an injection molding process based upon an actual plastic melt pressure including identifying an optimal actual plastic melt pressure curve over time based on a baseline cycle, and adjusting in a subsequent cycle an injection pressure in order to cause a monitored pressure of the molten thermoplastic material to follow the optimal actual plastic melt pressure curve over time. A method for controlling an injection molding process based upon an plastic melt pressure setpoint adjusted using a cavity pressure, wherein the cavity pressure is multiplied by a process factor. Further, a method for controlling an injection molding process using real time cavity pressure including identifying an optimal cavity pressure curve over time based on a baseline cycle and adjusting, in a subsequent cycle, an injection pressure in order to cause a monitored cavity pressure to follow the optimal cavity pressure curve over time.