A method of performing an injection cycle having a duration comprising: beginning the injection cycle with the valve pins associated with two or more nozzles in a gate closed position, selecting a first one of the two or more nozzles and controllably driving its associated valve pin from the gate closed position to a selected first axial upstream position, upon downstream flow of the injection fluid through a cavity the preselected distance, controllably driving the valve pin associated with the other of the two or more nozzles to a selected second axial position upstream, holding or controllably driving the valve pin associated with the first one of the two or more nozzles in or to one or more reduced flow axial upstream positions that are partially closed.

Systems and approaches for controlling an injection molding machine having a mold forming a mold cavity and being controlled according to an injection cycle include obtaining a pattern for the injection cycle, operating the injection molding machine to inject a molten material into the mold cavity , and measuring a cavity pressure value of the mold cavity during the mold cycle. Upon measuring a nominal cavity pressure value, a pattern recognition portion of the injection cycle that is at least partially dependent on the obtained pattern commences where a driving force being exerted on the molten material is adjusted such that the measured cavity pressure matches the obtained pattern for the injection cycle.

A method for producing a composite molded component that includes an internal component, a primary molded portion covering the internal component, and a secondary molded portion covering the primary molded portion, wherein a rib portion that protrudes toward the secondary molded portion, the method including the steps of: (a) placing an intermediate component including the internal component and the primary molded portion in a mold; (b) pouring a resin for forming the secondary molded portion into the mold; (c) detecting a resin temperature of the resin in the mold; (d) determining, based on the resin temperature, a melting time during which the resin in the mold can be molten and fused to the rib portion of the primary molded portion; (e) determining, based on the melting time, whether a molten state of the rib portion is good or poor; and (f) releasing the composite molded component from the mold.

Non-time dependent calculated variables based on measured strain are used to effectively determine an optimal hold profile for an expanding crosslinking polymer part in a mold cavity. A system and/or approach may first inject molten expanding crosslinking polymer into a mold cavity, then measure strain at the mold cavity or at another location within the injection molding system, and then calculate at least one non-time dependent variable during an injection molding cycle. Next, the system and/or method commences a hold profile for the part, and upon completing the hold profile, the part is ejected from the mold cavity, whereupon a cure profile is commenced.

An injection molding apparatus, comprising: an injection molding machine; a distribution manifold having a distribution channel, a clamp device arranged to clamp together, under a selected clamp force, a mold system having a plurality of mold cavities one or more first downstream channels fluidly coupled to the distribution channel; one or more first gates arranged to deliver injection fluid to a first cavity; one or more second downstream channels fluidly coupled to the distribution channel; one or more second gates arranged to deliver injection fluid to a second cavity; a control system adapted to: instruct the first upstream valve and a second upstream valve; and at least one downstream valve having a valve pin having a control surface for controlling flow of injection fluid.

The present invention offers a technique for providing assistance in setting at least one of the temperature of a nozzle and the temperature of a cylinder. A control device for an injection molding machine includes a monitoring part configured to monitor, during a filling step of filling the inside of a mold device with a molding material, a change in the filling pressure acting on the molding material.

A method of molding a thermosetting resin, in particular of the epoxy resin type, in which a first mold is filled with the resin while causing the temperature of the resin to vary in application of a first temperature program, without exceeding the Tg of the resin. After the first mold has been filled, the resin is put under pressure while causing the temperature of the resin to vary in application of a second temperature program, without exceeding Tg, and a drop in the pressure exerted by the resin on the mold is detected with the instant at which this pressure presents a break of slope being identified as the instant t1. A second mold is filled with the thermosetting resin in application of the first temperature program. After the second mold has been filled, the resin is put under pressure in application of the second temperature program until an instant t2 close to t1. As from t2, the temperature of the resin is increased to exceed Tg.

In order to improve the consistency of molded products as viscosity shifts throughout a run, a controller of an injection molding machine executes a calibration cycle in accordance with a mold cycle. The controller analyzes a plurality of sensed melt pressure values during the calibration cycle to determine one or more calibration metrics. The controller then uses the calibration metrics when executing each mold cycle of the run. More particularly, during each mold cycle of the run, the controller detects a plurality of sensed melt pressures prior to and during a fill phase of the mold cycle and compares the plurality of sensed melt pressures to the one or more calibration metrics to predict cavity pressure for a pack and hold phase of the mold cycle. The controller then adjusts a set point pressure for the pack and hold phase based on the predicted cavity pressure.

Provided is a molded product manufacturing method, including attachment of attaching a partially exposed member that extends from inside a sealed portion in the molded product to be exposed to outside to a sealing target member that is to be sealed inside the sealed portion in the molded product; injecting of inserting the sealing target member having the partially exposed member attached thereto in a die and injecting a sealing material into the die; adjustment of, in a first time period during which the sealing material is injected, holding the partially exposed member at a position differing from a final position in the molded product and adjusting a flow of the sealing material with an adjusting member attached to the partially exposed member; and hardening the sealing material after the first time period.

A method for operating an injection-molding machine, including the steps: a) in a current injection-molding cycle, after an accepted-part reference injection-molding cycle learned in a learning phase: detecting a compound pressure change k.sub.1 relative to an accepted-part reference compound pressure p.sub.masse, ref during at least part of an injection phase of the current injection-molding cycle by measuring a current compound pressure p.sub.masse, act and comparing the current compound pressure p with the accepted-part reference compound pressure p.sub.masse, ref, b) determining a target mold internal pressure curve p.sub.wkz,soll (1) for a holding-pressure phase of the current injection-molding cycle, wherein for this purpose a mold internal pressure curve p.sub.wkz,ref (t) of the accepted-part reference injection-molding cycle is adjusted at least in dependence on the compound pressure change k.sub.1 detected in step a), and c) traveling the holding-pressure curve p.sub.masse, Hld, act (t) of the current injection-molding cycle in such a way that an actual mold internal pressure curve pwkz,act (0 of the current injection-molding cycle runs at least more closely along the target mold internal pressure curve p.sub.wkz,soll (t) than a mold internal pressure curve p.sub.wkz,ref(t) that is unchanged in comparison with the accepted-part reference cycle.