To provide a new foam molding method and injection molding machine capable of solving variation in a wall thickness and a foamed state, sensor corrosion, a complexity of sensor positioning, and the like. The above-described problem is solved by a foam molding method comprising a resin filling step of filling a mold (2), clamped by a predetermined mold clamping force (Pc), with a resin (R) at a predetermined molding injection pressure (Pi), a filling stopping step of stopping the filling of the resin (R) when, while monitoring a mold gap (Lm) of the mold (2) during the filling, a predetermined mold gap value set in advance is reached, a surface layer curing and filled resin cooling step of curing a surface layer of the resin (R) for a certain time and cooling the filled resin (R) for a certain time after the filling of the resin (R) is stopped, a volume controlling step of controlling a volume increase by reducing the mold clamping force after curing the surface layer of the resin (R) for a certain time, and a taking out step of taking out a foam-molded product by opening the mold (2) after the volume control is performed and after cooling the filled resin (R) for a certain time.

A method for manufacturing an injection molded container includes operating an injection molding apparatus to inject one or more polymeric materials into a mold cavity to form a container. The container includes an energy director ring protruding from an inside surface of the container and extending circumferentially along the inside surface. The method includes welding a filter onto the inside surface by applying a welding force to the inside surface. The energy director ring causes the welding force to be concentrated at a location of the energy director ring, thereby forming a circumferential weld that secures the filter to the inside surface the location of the energy director ring.

A process for resin transfer molding (RTM) with staggered injection of a resin is provided that injects resin into a plurality of injection ports of a mold. The temperature and pressure applied to the mold are controlled during injection to limit promote rapid filling of the mold cavity. The injection ports are activated for injecting the resin in any order of individually, in groups, or pairings. Fibers are readily added to the mold separately or within the resin. Cycle times of from 1 to 5 minutes are provided for the process.

A method for manufacturing an injection molded container includes operating an injection molding apparatus to inject one or more polymeric materials into a mold cavity to form a container. The container includes an energy director ring protruding from an inside surface of the container and extending circumferentially along the inside surface. The method includes welding a filter onto the inside surface by applying a welding force to the inside surface. The energy director ring causes the welding force to be concentrated at a location of the energy director ring, thereby forming a circumferential weld that secures the filter to the inside surface the location of the energy director ring.

Provided is an injection molding device, including an injection port arranged on an upper mold base; an upper mold arranged in the upper mold base, wherein at least one ejection port, a gasket groove and a gasket are provided and the ejection portion is connected to the injection port; a lower mold base operatively aligned with or separated from the upper mold base and provided with at least one gas passage for the gas to enter or exit; and a lower mold disposed on the lower mold base. The lower mold base is aligned with or separated from the upper mold base, the lower mold is provided with a mold cavity and at least one shaped air path is provided to connect the mold cavity with the gas passage. The lower mold is a porous material and has a plurality of pores. Gas is pre-injected into the mold cavity through the gas passage and at least one air path to maintain a preset pressure inside the mold cavity. Gas is spewed out through the plurality of pores, thereby causing a finished product to exit the mold cavity. In addition, the present disclosure also provides an injection molding method.

Provided is an injection molding device, including an injection port arranged on an upper mold base; an upper mold arranged in the upper mold base, wherein at least one ejection port, a gasket groove and a gasket are provided and the ejection portion is connected to the injection port; a lower mold base operatively aligned with or separated from the upper mold base and provided with at least one gas passage for the gas to enter or exit; and a lower mold disposed on the lower mold base. The lower mold base is aligned with or separated from the upper mold base, the lower mold is provided with a mold cavity and at least one shaped air path is provided to connect the mold cavity with the gas passage. The lower mold is a porous material and has a plurality of pores. Gas is pre-injected into the mold cavity through the gas passage and at least one air path to maintain a preset pressure inside the mold cavity. Gas is spewed out through the plurality of pores, thereby causing a finished product to exit the mold cavity. In addition, the present disclosure also provides an injection molding method.

A storage container manufactured from an injection molding process which includes a mold and at least one injector. The mold has a top surface, a bottom wall, a plurality of side surfaces, and at least two separable sections. Where the at least two separable sections are in a closed position, a cavity is formed in the mold. The at least one injector is disposed through at least one of the plurality of sidewalls and further disposed into the cavity. The storage container has a plurality of sidewalls, an upper edge, and a bottom surface. At least one of the plurality of sidewalls of the resulting storage container contains at least one sprue mark.

There is provided an apparatus for taking out a molded product that facilitates setting of a user-set lower limit value while maintaining on-off control. A negative pressure control portion includes a determining portion for determining a pressure valve resumption time period that is used to resume a suctioning operation such that an inflection point does not become lower than a user-set lower limit value. The negative pressure control portion continuously performs an off operation, which is performed to keep a pressure valve closed until the pressure valve resumption time period elapses after the suctioning operation is stopped, and an on operation, which is performed to open the pressure valve and keep the pressure valve open until a negative pressure reaches a stable value or an upper limit set value, until suctioning of a molded product is canceled.

An injection molded article comprising a thin-walled body portion formed from a polymer-based resin derived from cellulose, wherein the thin-walled body portion comprises: i. a gate position; ii. a last fill position; iii. a flow length to wall thickness ratio greater than or equal to 100, wherein the flow length is measured from the gate position to the last fill position; and iv. a wall thickness less than or equal to about 2 mm; and wherein the polymer-based resin has an HDT or at least 95 C., a bio-derived content of at least 20 wt %, and a spiral flow length of at least 3.0 cm, when the polymer-based resin is molded with a spiral flow mold with the conditions of a barrel temperature of 238 C., a melt temperature of 246 C., a molding pressure of 13.8 MPa, a mold thickness of 0.8 mm, and a mold width of 12.7 mm.

A shaped article comprising a polymer-based resin derived from cellulose, wherein the polymer-based resin has an HDT of at least 95 C., a bio-derived content of at least 20 wt %, a notched izod impact strength of greater than 80 J/m and at least one of the following properties chosen from: flexural modulus of greater than 1900 MPa; a spiral flow length or at least 3.0 cm; a flex creep deflection of less than 12 mm; a transmission of at least 70%; a E value of less than 25; or an L* color of at least 85.