A controller is for an injection molding machine including an injecting member configured to push a molding material in a forward direction, the molding material containing a bioplastic; and an injection drive source configured to cause the injecting member to travel forward or backward. The controller is configured to perform filling in which a forward travel speed of the injecting member is controlled so that an actual value of a pressure applied from the injecting member to the molding material does not exceed an upper limit of the pressure. In at least a part of the filling, a value of from 550 mm/s through 700 mm/s is settable as a set value of the forward travel speed of the injecting member, and a value of 200 MPa or higher is settable as the upper limit of the pressure.

In a method for operating an injection moulding machine in the absence of a backflow barrier, plastic melt is injected by a plasticising device into a cavity in a screw antechamber of a plasticising screw adapted to rotate about a longitudinal axis and to move translationally by a drive unit during an injection phase and a holding- pressure phase. A rotational drive of the drive unit is controlled such that a speed of the plasticising screw causes overlay of a backflow of the plastic melt from the screw antechamber back into screw threads of the plasticising screw by an opposing delivery flow as a result of a rotation of the plasticising screw due to a translational injection movement of the plasticising screw. A differential flow is established from the backflow and the opposing delivery flow and influenced at least during the injection phase by influencing the speed of the plasticising screw.

A method of monitoring and controlling a sequential valve gate molding apparatus in an injection molding or other molding process is disclosed. The method includes creating a target strain profile, receiving a deviation limit, receiving a change in strain relating to a first valve gate from a first strain gauge, identifying whether a deviation exists from a first portion of the target strain profile based on the output from the first strain gauge, determining whether any existing deviation exceeds the deviation limit, and adjusting the position of a first valve gate pin in the first valve gate if it does. The method may further include control of subsequent valve gates. Multiple strain gauges may be used to control a single valve gate, and/or each strain gauge may control more than one valve gate.

Systems and methods describe supplementing a native controller of an injection molding with a remote controller, via a retrofitting of the remote controller the injection molding machine. The remote controller may thereby modify control of an injection molding process based upon a control strategy of the remote controller, e.g., by providing a modified feedback signal to be used by a control algorithm of the native controller in lieu of a feedback signal previously used by the native controller. The remote controller may generate the modified feedback signal based upon its own control algorithm and control strategy. Furthermore, the remote controller may be configured to robustly account for behavior of the native controller so as to provide stable control of a control variable of the process according to a setpoint defined by the remote controller.

An injection molding machine includes a screw provided in a cylinder having a nozzle at a tip so that the screw is allowed to be driven in a rotational direction and an axial direction, a drive device configured to drive the screw, and a control device configured to control an operation of the drive device, wherein the drive device has a rotatably provided ball screw shaft and a nut screwed onto the ball screw shaft and moved forward and backward in response to rotation of the ball screw shaft, and includes a ball screw configured to drive the screw in the axial direction by forward and backward movement of the nut, and the control device sequentially moves a screw position before injection and a screw position after injection in a molding process cycle so that a forward/backward movement range of the nut in the molding process cycle is dispersed.

A method of adjusting a molding condition parameter of a molding machine includes determining change values of a plurality of molding condition parameters set in a molding machine in a molding process cycle, determining change timings of the plurality of parameters determined as objects to be changed with reference to timing information when the change values of the plurality of molding condition parameters are determined, and sequentially changing the plurality of parameters determined as objects to be changed according to the determined change timings.

An injection molding machine uses a controller to effectively control its operation. The controller may determine and/or receive information regarding the machine's maximum load capacity, and may also determine a current operational load value of the machine. The controller may cause the machine to operate at any number of combinations of settings of operational parameters which result in the machine operating at or below the maximum load value by adjusting any number of machine parameters associated with the injection molding machine based on feedback sensors measuring real-time operating conditions of the machine.

An injection molding apparatus and method of fabricating a molded part are provided. The apparatus may include a barrel, a nozzle enclosing an end of the barrel and defining an opening in fluid communication with an inside of the barrel, and an extrusion screw positioned at least partially inside the barrel and rotatable relative to the barrel. The extrusion screw may include a screw tip. Relative axial movement between the barrel and the extrusion screw may open or close the opening of the nozzle to permit or prevent, respectively, material flow through the opening of the nozzle. The method may include clamping a mold, opening a nozzle, rotating the extrusion screw to pump a molten material into the mold until the mold is filled, closing the nozzle, and unclamping the mold to release a molded part.

The present disclosure prevents load from being produced in an injection molding machine. The control device for an injection molding machine according to one embodiment of the present disclosure has a determining part that is configured to determine, based on information detected in accordance with a movement of a measurement motor provided in the injection molding machine, whether or not an operation of removing or attaching a screw that rotates in accordance with the measurement motor has been performed.

An injection molding apparatus and method of fabricating a molded part are provided. The apparatus may include a barrel, a nozzle enclosing an end of the barrel and defining an opening in fluid communication with an inside of the barrel, and an extrusion screw positioned at least partially inside the barrel and rotatable relative to the barrel. The extrusion screw may include a screw tip. Relative axial movement between the barrel and the extrusion screw may open or close the opening of the nozzle to permit or prevent, respectively, material flow through the opening of the nozzle. The method may include clamping a mold, opening a nozzle, rotating the extrusion screw to pump a molten material into the mold until the mold is filled, closing the nozzle, and unclamping the mold to release a molded part.