Patent classifications
B29C2945/76709
MOLD CLAMPING APPARATRUS, MOLDING APPARATUS AND MOLDING METHOD
A mold clamping apparatus according to the present invention includes: a fixed platen to which one mold of a pair of molds is to be mounted; a movable platen which is disposed opposite the fixed platen and to which the other mold is to be mounted; a pressure-receiving platen connected to the fixed platen via tie bars; a mold opening/closing mechanism including a toggle link mechanism for opening/closing and clamping the molds by moving the movable platen back and forth; a drive mechanism including a servo motor for driving the mold opening/closing mechanism; and a control device for controlling the servo motor, wherein the control device includes an acceleration/deceleration adjustment section capable of adjusting an acceleration time, a deceleration time and a target speed of the servo motor during a mold clamping operation.
Injection molding machine
An injection molding machine including a mold clamping device for clamping a mold comprising a fixed mold and a movable mold by a predetermined mold clamping force; an injection device for injecting and filling a resin into the mold by a predetermined injection pressure, wherein the mold clamping device enables natural compression of the resin at least as the resin inside the mold solidifies; and a molding machine controller at least including a specific molding condition setting function for setting a specific molding condition by obtaining a parting opening amount which becomes a predetermined gap between the movable mold and the fixed mold during injection filling, a molding injection pressure which becomes an injection pressure capable of molding a good product and a molding clamping force which becomes a mold clamping force capable of molding a good product; a fast injection condition setting function for setting, as a fast injection condition, a fast injection speed from the start of injection, the fast injection speed being higher than the injection speed set by the specific molding condition, and a fast injection section for continuing the fast injection speed; and a molding control function for mold-clamping the mold clamping device by the molding clamping force, setting the molding injection pressure to a limit pressure, injecting and filling the mold by the fast injection condition from the start of injection, and filling the mold by the specific molding condition by the end of the fast injection section.
HYDRAULIC CIRCUIT FOR OPENING AND CLOSING MOULD OF INJECTION MOULDING MACHINE, AND INJECTION MOULDING MACHINE SYSTEM
A hydraulic circuit for opening and closing a mould of an injection moulding machine, and an injection moulding machine system includes an operating oil cylinder and a proportional valve; by means of adjusting the proportional valve to different operating states, the operating oil cylinder can be controlled to execute different actions, so as to control mould opening, mould closing and mould differential closing of the injection moulding machine. By means of a differential proportional valve with a flow regeneration function, the present invention can effectively increase control precision in a mould opening and closing process, reduce energy consumption and the number of parts of a system, and save on space taken up by the system, with complete functions of mould opening and closing also being realizable.
Injection foam molding machine
An injection foam molding machine of the invention includes: a movable mold platen; a fixed mold platen; a mold fastening hydraulic cylinder that is provided at each of four corners of both mold platens; a tie bar that is driven by the hydraulic cylinder to fasten the molds; two sets of mold opening and closing actuators that drive the movable mold platen to move close to or away from the fixed mold platen; two sets of dedicated core back devices; and a control device that controls the two sets of mold opening and closing actuators and the two sets of dedicated core back devices, wherein the control device includes a dedicated core back program that simultaneously controls the two sets of mold opening and closing actuators and the two sets of dedicated core back devices during a foaming core back operation of moving the movable mold platen away from the fixed mold platen.
Molding machine and driving method thereof
A molding machine includes; a fixed platen capable of having a fixed mold attached thereto; a moving platen capable of having a moving mold attached thereto; a mold clamping mechanism clamping the moving mold and the fixed mold with each other by moving the moving mold; a driving unit operating the mold clamping mechanism; and a control unit controlling the driving unit, wherein the control unit compensates an operation loss of the driving unit occurring from an operation start of the driving unit to an operation start of the moving mold to set the moving mold at a desired position.
METHOD FOR OPERATING AN INJECTION MOULDING MACHINE
A method is described for operating an injection moulding machine, which has one or more movable machine parts which can be moved by suitable drives along specifiable travelling distances. Movement of a movable machine part is repeated cyclically. In order to reduce the movement times of the movable machine parts to a minimum, provision is made for one or more of the movable machine parts to successively reduce the power reserves of one or more of the drives associated with a movable machine part, until a specifiable minimum of power reserve is reached, wherein the minimum can be zero. In each cycle, the power reserve of the drive or drives is determined and is successively reduced, in particular from cycle to cycle. A movable platen, an ejector, a core puller, a plasticizing screw and/or an injection piston can be provided as movable machine part.
INJECTION MOLDING METHOD AND INJECTION MOLDING MACHINE
This injection molding method uses an injection molding machine for two-material molding, which comprises a first mold part that is provided with a cavity and a second mold part that is provided with a cavity and is arranged in tandem with the first mold part. This injection molding method comprises: a first molding step wherein a material is injected into the cavity of the first mold part and the material in the cavity is compressed; and a second molding step wherein a material is injected into the cavity of the second mold part. A pressure, which is generated in the second mold part by injecting the material into the cavity in the second molding step, acts on the first mold part, and a compressive force is applied to the material in the cavity in the first molding step.
Injection molding device
An injection molding device includes a housing having a door, an injection molding machine, a detection section, and a control section. The control section controls voltage applied to the mold clamping motor, and performs mold-clamping and mold-opening of the upper mold and the lower mold by either moving the injection unit and the upper mold along the vertical direction or by moving the lower mold along the vertical direction. The mold clamping device further includes a first brake section that, when application of voltage to the mold clamping motor is stopped, regulates movement of the injection unit and the upper mold in the vertical direction or movement of the lower mold in the vertical direction. When the detection section detects that the door is open or detects intrusion of foreign matter, the control section stops application of voltage to the mold clamping motor.
INJECTION MOLDING METHOD AND INJECTION MOLDING MACHINE
A predetermined mold gap is provided beforehand between a movable mold and a stationary mold of a mold by a mold clamping device. A mold clamping pressure is set to zero, and a predetermined back pressure is set for the movable mold. Subsequently, the injection device is caused to start injection of the molten resin into the mold for which the mold gap, the mold clamping pressure, and the back pressure have been set. When a predetermined injection end condition set beforehand is satisfied as a result of progress of an injection filling process, a filling end process of ending the injection filling process is performed.
INJECTION MOLDING METHOD AND INJECTION MOLDING MACHINE
An injection molding machine including an injection device which performs an injection filling process of injecting and filling a molding material into a mold composed of a movable mold and a stationary mold and having a predetermined mold gap therebetween, a mold clamping device which performs a compression process of applying a predetermined mold closing pressure to the mold into which the molding material has been injected and filled, thereby compressing the molding material, and a molding machine controller which controls the injection device and the mold clamping device, wherein the molding machine controller is configured to allow setting of mold clamping conditions for the clamping device, the mold clamping conditions including a predetermined mold gap between the movable mold and the stationary mold, a predetermined mold clamping force, a predetermined back pressure for the movable mold, a predetermined mold closing pressure, and a predetermined mold closing pressure adjustment condition associated with a compression state of the molding material, the injection device performs the injection filling process of injecting and filling the molding material into the mold of the mold clamping device for which the mold clamping conditions have been set, and the mold clamping device performs the compression process for the mold, into which the molding material has been injected and filled, on the basis of the mold clamping conditions including the mold closing pressure adjustment condition.