B29C2945/76943

MEASURING ARRANGEMENT FOR A SHAPING MACHINE
20210138709 · 2021-05-13 ·

A measuring arrangement for a shaping machine includes a measuring diaphragm deformable by a force action, a measuring device for metrological detection of a deformation of the measuring diaphragm with the output of a measurement signal, and an evaluation device connected to the measuring device. The evaluation device, in the course of a first calibration, can convert the measurement signal originating from the deformation of the measuring diaphragm with a force from a first force value range into a first output signal, and the first output signal is in a previously defined value range. The evaluation device, in the course of a second calibration, can convert the measurement signal originating from the deformation of the measuring diaphragm with a force from a second force value range differing from the first force value range into a second output signal, and the second output signal is in the previously defined value range.

INTERACTIVE GRAPHICAL USER INTERFACE FOR PRODUCING CUSTOM INJECTION MOLDED PARTS
20230410050 · 2023-12-21 ·

A user-friendly system for analyzing and visualizing the production of injection molding parts in real-time is described in these papers. By utilizing a unique algorithm and interface, it instantly estimates manufacturing costs and timelines based on user inputs like part design and material choice. An interactive dashboard displays this critical information, fostering team collaboration and efficient decision-making. Changes to variables automatically update the calculations, promoting transparency, reducing waste and enhancing cost-effectiveness in the manufacturing process.

System for monitoring the position of the closing unit of an injection molding machine

The invention relates to a system for monitoring the position of the closing unit of an injection-molding machine, by bypassing a light curtain that serves to secure the closing unit and the tool area of the injection-molding machine, wherein the injection-molding machine has at least one molding tool that consists of at least two parts, which tool encloses at least one mold cavity, wherein the injection-molding machine has a programmable logic controller (PLC) for controlling the movement monitoring module (MOC) for indirect position monitoring of the closing unit and of the position of the molding tool parts relative to one another, wherein distance measuring sticks are provided as sensors, the signals of which are processed in the PLC via the MOC, wherein the tool parts must maintain a spacing gap, relative to one another, after the closing pressure has been built up and the mold has been filled, during the subsequent bumping step, which gap has a specific maximal value assigned to it, with the injection-molding machine shutting off if this value is exceeded.

CONTROL SYSTEM AND METHOD FOR COINJECTION MOLDING MULTI-LAYER CONTAINERS

A system for coinjection molding a multi-layer container includes an injection molding apparatus, a camera, and a controller. The injection molding apparatus is configured to coinject a plurality of polymeric materials into a mold cavity to form a multi-layer container including an inner layer, an outer layer, and a barrier layer located between the inner layer and the outer layer. The camera is configured to capture an image indicating a location of the barrier layer within the multi-layer container. The controller is configured to monitor the location of the barrier layer using the image captured by the camera, compare the location of the barrier layer to a threshold location, and provide a control signal to the injection molding apparatus based on the location of the barrier layer relative to the threshold location.

Injection molding of crosslinking polymers

Non-time dependent measured variables are used to effectively determine an optimal hold profile for an expanding crosslinking polymer part in a mold cavity. A system and/or approach may first inject molten expanding crosslinking polymer into a mold cavity, then measure at least one non-time dependent variable during an injection molding cycle. Next, the system and/or method commences a hold profile for the part, and upon completing the hold profile, the part is ejected from the mold cavity, whereupon a cure profile is commenced.

INJECTION MOLDING MACHINE AND FLASH PREVENTION METHOD
20210086424 · 2021-03-25 ·

When an injection molding machine performs molding, the mold clamping force on the mold is adjusted on the basis of a mold displacement of the mold or the injection peak pressure and injection foremost position so that the molding is performed without causing flash and by an appropriate mold clamping force with which energy can be reduced. The amount of mold displacement and also the injection peak pressure and the injection foremost position are monitored during automatic operation. If there occurs no mold displacement change exceeding a threshold or if there occurs no injection peak pressure anomaly or injection foremost position anomaly exceeding thresholds, the automatic operation is continued. If the mold displacement change occurs or if the injection peak pressure anomaly and the injection foremost position anomaly occur, the operation of the injection molding machine is stopped.

Injection molding information management support device and injection molding machine

To easily check a changing trend of machine state data on an injection molding machine during a predetermined period and/or in every predetermined period. An injection molding information management support device for managing machine state data regarding a machine state in operation of an injection molding machine during a predetermined period and/or in every predetermined period includes a machine state data acquisition unit that acquires a machine state data value for each molding cycle in the injection molding machine, and a frequency distribution data recording unit that converts the machine state data value into a preset class data value and records the class data value in a storage unit.

SAFETY APPARATUS
20210016469 · 2021-01-21 ·

A safety apparatus includes a safety bar that is capable of moving in a mold clamping direction and a mold opening direction, in conjunction with a moving platen provided with a movable mold, and a latch that contacts the safety bar when a door, which is provided in a cover of an injection molding device, is open, wherein the latch includes a notch in a surface thereof on the mold-opening-direction side.

Method for controlling valve gates using one or more strain gauges

A method of monitoring and controlling a sequential valve gate molding apparatus in an injection molding or other molding process is disclosed. The method includes creating a target strain profile, receiving a deviation limit, receiving a change in strain relating to a first valve gate from a first strain gauge, identifying whether a deviation exists from a first portion of the target strain profile based on the output from the first strain gauge, determining whether any existing deviation exceeds the deviation limit, and adjusting the position of a first valve gate pin in the first valve gate if it does. The method may further include control of subsequent valve gates. Multiple strain gauges may be used to control a single valve gate, and/or each strain gauge may control more than one valve gate.

METHODS FOR CONTROLLING CO-INJECTION PLASTIC PRESSURE RATIO BETWEEN INDIVIDUAL FLOW FRONT LAYERS

A method and system for co-injection molding of two molten plastic materials that allows monitoring and utilization of injection pressure and optionally melt pressure and/or flow front pressure during an injection run. A controller alters the injection pressure so as to achieve and maintain optimal or desired ratios of injection pressure, and optionally melt pressure and/or flow front pressure, of the two molten plastic materials. This allows for more precise part manufacture, including reducing the thickness of a skin or shell layer compared to a core layer of a molded part.