A plastic film of a thermoplastic synthetic resin is made in a film-making system by extrusion from a die of an extruder. First the plastic is melted and extruded from the die as a tube or web that is, typically after cooling and stretching, formed into a package. At least one reference parameter is provided, and, during continuous operation of the system, two input parameters different from the reference parameter are measured by respective measuring devices An output is determined from these reference parameters and is compared with the reference parameter.

A system for adjusting a gap in a slot die for producing a polymeric web. The system includes a slot die that has a polymer reservoir that extends between a polymer inlet and a melt outlet. The melt outlet has a first edge and a second edge that each extend longitudinally along the melt outlet. The second edge is opposite the first edge. A plurality of actuators move the second edge along a plurality of positions along a length of the second edge. The first edge is spaced apart from the second edge by a gap that has an adjustable profile. A pressure sensor communicates with the reservoir and measures the pressure of the polymer in the reservoir. A control unit with an algorithm correlates the profile of the gap to the pressure in the reservoir. The algorithm is configured to generate control signals to cause the profile of the gap to be uniform.

The apparatus of the invention includes: an acquisition unit 101 that acquires input information including resin properties and acquires, as output information, a specified value of a physical quantity related to a kneaded resin or a kneading machine; a storage unit 16 that stores a knowledge file 162 containing correlations among the input information, the physical quantity and a plurality of screw configurations; and a search unit 106 and a configuration generator unit 107 together that infers, on the basis of the input information and the knowledge file 162, such a screw configuration that is able to meet the specified value.

A device for producing a dyed plastic melt and an undyed plastic melt includes a multi-shaft screw extruder, a first metering installation, a second metering installation, and a control installation for selecting between a first operating mode for producing the dyed plastic melt and a second operating mode for producing the undyed plastic melt. The first metering installation serves for feeding an undyed plastic material through a first infeed opening into a housing of the multi-shaft screw extruder, and the second metering installation serves for feeding at least one color granulate through a second infeed opening into the housing. The plastic material is fed exclusively by way of the first infeed opening such that residual color granulate or dyeing agent contained therein, respectively, which is still located in the second metering installation or in the region of the second infeed opening does not contaminate the undyed plastic melt.

A method of manufacturing a tire tread includes extruding a rubber strip and conveying the rubber strip through an opening of a roller die. The opening is defined by an upper die and a lower die, wherein the upper die and lower die contact the rubber strip and define a cross-section of the rubber strip as the rubber strip is conveyed through the opening. The method also includes adjusting a distance between the upper die and the lower die as the rubber strip is conveyed through the opening. The method further includes applying the rubber strip from the roller die onto a receptacle that rotates about a receptacle axis. The method also includes translating the roller die in a first direction parallel to the receptacle axis while applying the rubber strip, thereby forming a spiral of the rubber strip about the receptacle.

The apparatus of the invention includes: an acquisition unit 101 that acquires input information including resin properties and acquires, as output information, a specified value of a physical quantity related to a kneaded resin or a kneading machine; a storage unit 16 that stores a knowledge file 162 containing correlations among the input information, the physical quantity and a plurality of screw configurations; and a search unit 106 and a configuration generator unit 107 together that infers, on the basis of the input information and the knowledge file 162, such a screw configuration that is able to meet the specified value.

An extrusion device comprises at least one supply station suitable for containing a material to be extruded; a plurality of propellers operatively connected to at least one supply station for receiving the material to be extruded and at least one extrusion head connected to at least one propeller. Each propeller can also be selectively activated to modulate an extrusion speed and/or a quantity of material to be extruded as an output from the extrusion head.

A method for operating an extrusion system with the automatically executed steps of detecting, on a time-dependent basis, at least two operating parameters, which are selected from the following list: a screw rotational speed parameter, from which the number of rotations made by an endless screw of an extruder of the extrusion system as of a predefined point in time can be determined, and/or a torque characteristic value, which describes the torque applied to the endless screw, and/or an operating pressure in a cylinder of the extruder and/or an abrasion parameter, which describes an abrasiveness of material processed in the extruder, calculating, from the operating parameters, a wear parameter, more particularly a time for maintenance, which encodes a wear state of at least one component of the extruder, and outputting a maintenance message, which encodes the wear parameter.

Thermoplastic compositions useful for roadway markings may be produced using a continuous systems and process methods that can reduce costs and improve product quality. Systems may comprise a feed system comprising a plurality of feeders and a mixing system comprising a mixer and a smoothing system. Each feeder may be configured to discharge a material at a feed rate according to a selected product formulation The mixing system may be configured to receive, heat, and combine the materials to produce a thermoplastic material, and discharge the thermoplastic material at a determined discharge rate.

Disclosed is a system for optimizing a match between the color of an in-line part manufactured by a plastic product production machine and the color of a reference part by adjusting the concentration of masterbatch in the mixture of raw material fed to the plastic product production machine. The optimization of the color is based on interlaced spectra of the in-line part and reference part obtained using the same spectrometer, thereby eliminating the requirement for high accuracy spectrometer calibration and allowing a controller of the system to determine the rates at which the base masterbatches are added to the raw material in real time on the manufacturing floor while the plastic product production machine is being operated to manufacture in-line parts.