A forming drum has circumferentially consecutive sectors that are radially movable between a contracted condition and an expanded condition in which the sectors are radially moved away from a geometric axis in order to define a radially external abutment surface. Each sector has circumferentially opposite coupling portions, each having circumferential projections alternated with circumferential cavities. The projections of each sector are slidably engaged in the respective cavities of circumferentially adjacent sectors. From at least one of the projections, at least one support wing is extended having a first side and a second side that are respectively opposite. The first side coincides with a portion of the abutment surface and the second side at least partially overlaps one of the projections belonging to an adjacent sector. A process for building tyres employing the drum is also described.

A forming drum has circumferentially consecutive sectors that are radially movable between a contracted condition and an expanded condition in which the sectors are radially moved away from a geometric axis in order to define a radially external abutment surface. Each sector has circumferentially opposite coupling portions, each having circumferential projections alternated with circumferential cavities. The projections of each sector are slidably engaged in the respective cavities of circumferentially adjacent sectors. From at least one of the projections, at least one support wing is extended having a first side and a second side that are respectively opposite. The first side coincides with a portion of the abutment surface and the second side at least partially overlaps one of the projections belonging to an adjacent sector. A process for building tyres employing the drum is also described.

To prevent rubber from becoming membrane-like mold flash between mating faces and being adhered. It is a rigid core for forming a tire which comprises an annular core main body provided in an outer surface thereof with a tire molding surface for forming a raw tire. The core main body is composed of a plurality of core segments which are divided in a circumferential direction, and each of the core segments has both circumferential end surfaces as mating faces, and the mating faces adjacent to each other in the circumferential direction are butted to each other so as to form the core main body. Each of the mating faces is provided with a border recess extending along an outer peripheral edge of the mating face and formed by cutting away a corner between the tire molding surface and the mating face.

To prevent rubber from becoming membrane-like mold flash between mating faces and being adhered. It is a rigid core for forming a tire which comprises an annular core main body provided in an outer surface thereof with a tire molding surface for forming a raw tire. The core main body is composed of a plurality of core segments which are divided in a circumferential direction, and each of the core segments has both circumferential end surfaces as mating faces, and the mating faces adjacent to each other in the circumferential direction are butted to each other so as to form the core main body. Each of the mating faces is provided with a border recess extending along an outer peripheral edge of the mating face and formed by cutting away a corner between the tire molding surface and the mating face.

The purpose of the present invention is to efficiently vulcanize a green tire. This tire vulcanizing method and tire manufacturing method for vulcanizing a green tire 2A formed on an outer surface 11s of a rigid core by putting in a vulcanizing mold together with the rigid core 3A. The method comprising: a preheating step S1 of preheating the rigid core accompanied by green tire 3A using a preheating device 5 arranged adjacent to the vulcanizing mold 4 prior to vulcanizing; a vulcanizing step S3 of vulcanizing the green tire accompanied by preheated rigid core 3A using the vulcanizing mold 4; and a cooling step S5 of cooling the rigid core accompanied by vulcanized tire 3B which has a vulcanized tire 2B made by vulcanizing the green tire 2A by use of a cooling device 6.

The purpose of the present invention is to efficiently vulcanize a green tire. This tire vulcanizing method and tire manufacturing method for vulcanizing a green tire 2A formed on an outer surface 11s of a rigid core by putting in a vulcanizing mold together with the rigid core 3A. The method comprising: a preheating step S1 of preheating the rigid core accompanied by green tire 3A using a preheating device 5 arranged adjacent to the vulcanizing mold 4 prior to vulcanizing; a vulcanizing step S3 of vulcanizing the green tire accompanied by preheated rigid core 3A using the vulcanizing mold 4; and a cooling step S5 of cooling the rigid core accompanied by vulcanized tire 3B which has a vulcanized tire 2B made by vulcanizing the green tire 2A by use of a cooling device 6.

A method of manufacturing a tire, a forming system for the tire, and the tire are provided. A preceding carcass cord from one feeding unit is used to form a carcass layer while being fed to a forming drum, and a leading edge portion of a next carcass cord is paid out from another feeding unit in advance. At a time when a predetermined length of the preceding carcass cord is fed, a splice mechanism is used to join the leading edge portion of the next carcass cord to the preceding carcass cord to make the leading edge portion of the next carcass cord continuous with the preceding carcass cord. Then, with the next carcass cord fed to the forming drum, formation of the carcass layer is continued to complete the carcass layer.

A method of manufacturing a tire, a forming system for the tire, and the tire are provided. A preceding carcass cord from one feeding unit is used to form a carcass layer while being fed to a forming drum, and a leading edge portion of a next carcass cord is paid out from another feeding unit in advance. At a time when a predetermined length of the preceding carcass cord is fed, a splice mechanism is used to join the leading edge portion of the next carcass cord to the preceding carcass cord to make the leading edge portion of the next carcass cord continuous with the preceding carcass cord. Then, with the next carcass cord fed to the forming drum, formation of the carcass layer is continued to complete the carcass layer.

In a process for building tyres for vehicle wheels, a carcass sleeve is arranged on a shaping drum including two half-drums and two supports. Each support is operatively associated with one of the half-drums and carries a plurality of turning-up levers having free ends positioned close to the respective half-drum. Two annular anchoring structures are disposed around the carcass sleeve and each of the two supports is locked to the respective half-drum by interposing only stiff mechanical elements in mutual contact between the support and the half-drum. The carcass sleeve is shaped in a toroidal conformation, by setting a threaded shaft in rotation and moving the half-drums close to each other. Subsequently, each of the two supports is unlocked from the respective half-drum and the threaded shaft is set in rotation to move each support close to the respective half-drum and lift up the free ends of the turning-up levers until the end flaps of the carcass sleeve are turned up around the annular anchoring structures.

In a process for building tyres for vehicle wheels, a carcass sleeve is arranged on a shaping drum including two half-drums and two supports. Each support is operatively associated with one of the half-drums and carries a plurality of turning-up levers having free ends positioned close to the respective half-drum. Two annular anchoring structures are disposed around the carcass sleeve and each of the two supports is locked to the respective half-drum by interposing only stiff mechanical elements in mutual contact between the support and the half-drum. The carcass sleeve is shaped in a toroidal conformation, by setting a threaded shaft in rotation and moving the half-drums close to each other. Subsequently, each of the two supports is unlocked from the respective half-drum and the threaded shaft is set in rotation to move each support close to the respective half-drum and lift up the free ends of the turning-up levers until the end flaps of the carcass sleeve are turned up around the annular anchoring structures.