A process for building tyres provides for building a carcass sleeve around a forming drum having an application diameter and two lateral half-portions axially moveable relative to each other. The carcass sleeve comprises at least one carcass ply coaxially engaged around each of the axially opposite end flaps thereof to an annular anchoring structure defining a fitting diameter smaller than the application diameter. The building of the carcass sleeve comprises: applying and stopping a leading end of a semi-finished product in form of continuous strip cut to size against a continuous surface of the forming drum; winding the semi-finished product in form of continuous strip cut to size circumferentially around the forming drum; joining a trailing end of the semi-finished product to the leading end at said continuous surface. The continuous surface is extended only partly around the forming drum. The semi-finished product, except for the leading end and the trailing end, is laid against a discontinuous circumferential surface of the forming drum adjacent to the continuous surface and belonging to the two lateral half-portions.

A process for building tyres provides for building a carcass sleeve around a forming drum having an application diameter and two lateral half-portions axially moveable relative to each other. The carcass sleeve comprises at least one carcass ply coaxially engaged around each of the axially opposite end flaps thereof to an annular anchoring structure defining a fitting diameter smaller than the application diameter. The building of the carcass sleeve comprises: applying and stopping a leading end of a semi-finished product in form of continuous strip cut to size against a continuous surface of the forming drum; winding the semi-finished product in form of continuous strip cut to size circumferentially around the forming drum; joining a trailing end of the semi-finished product to the leading end at said continuous surface. The continuous surface is extended only partly around the forming drum. The semi-finished product, except for the leading end and the trailing end, is laid against a discontinuous circumferential surface of the forming drum adjacent to the continuous surface and belonging to the two lateral half-portions.

A carcass ply is applied around an outer surface of a building drum according to an application diameter larger than the fitting diameter of a tyre. Coaxially engaged around each of the end flaps is an annular anchoring structure defining the fitting diameter. A pair of sidewalls is manufactured by laying of a continuous elongated element in the form of approached coils on the carcass sleeve. An outer sleeve, including at least one belt structure possibly associated with a tread band, is coaxially centered around the carcass sleeve. Through axial approaching of two halves forming the building drum, the carcass sleeve is shaped into a toroidal configuration to determine application of same against a radially internal surface of the outer sleeve.

Provided is a validation tool and a method for validating optical equipment that is used for measuring a plurality of characteristics of one or more tyre components during winding application of said tyre components around a tyre building drum, wherein a first tyre component of the one or more tyre components includes a first characteristic of the plurality of characteristics which, after measuring, is overlapped by the same or another tyre component of the one or more tyre components including a second characteristic of the plurality of characteristics, wherein the validation tool is provided with a first reference element that is arranged to represent the first characteristic and a second reference element that is arranged to represent the second characteristic, wherein the second reference element is offset with respect to the first reference element to at least partially expose the first reference element.

Disclosed is a tire building drum and method for operating the tire building drum, which tire building drum include a left section, a right section, a center section, and a support member for supporting the center section in the radially outward direction. The support member is movable together with the center section in the radially outward direction. The tire building drum further includes a blocking device for blocking the support member against movement in a radially inward direction when the center section is in the expanded position.

Disclosed is a tire building drum and method for operating the tire building drum, which tire building drum include a left section, a right section, a center section, and a support member for supporting the center section in the radially outward direction. The support member is movable together with the center section in the radially outward direction. The tire building drum further includes a blocking device for blocking the support member against movement in a radially inward direction when the center section is in the expanded position.

During building of tyres, at least one first forming drum is employed which has a deposition surface and includes sectors radially movable relative to a geometric rotation axis, and circumferentially distributed one after the other. A plurality of strip-like elements is deposited in circumferential side by side relationship on the deposition surface set in the first deposition configuration, to form at least one component of at least one first crown structure. Setting of the deposition surface includes the actions of radially moving the sectors to give the deposition surface a predetermined diameter and carry out a relative movement between a central portion and axially external end portions of each sector to shape the deposition surface according to a predetermined curvature outline.

A plant for building tyres, includes: a shaping work station configured for receiving a carcass sleeve; at least one radially expandable/contractible toroidal forming drum engageable in the shaping work station; at least one work station configured for building at least one component of a crown structure on a radially external surface of a tyre being processed, defined starting from the carcass sleeve that is shaped and coupled to the forming drum; transfer devices configured for moving said forming drum along a closed-loop completion path and arranging it in proximity to the work station in order to obtain a green tyre, the closed-loop completion path being extended from an initial work station to a final work station coinciding with the shaping work station; and a pick-up device configured for picking up said green tyre decoupled from the respective forming drum.

This drum (1000) for building and shaping a tire carcass, comprises: a surface (1106, 1506, 1206) for building a tire carcass of cylindrical overall shape having a main axis of rotation, first and second movable supports of the surface, members (1980, 1600, 1400, 1450) for adjusting a diameter of the surface, members for adjusting an axial distance between the first and second supports.

It further comprises first means (1700, 1800) of sealed connection between the surface and at least one of the first or second supports, and second means of sealed connection between the first and second supports.

A belt drum device 1 for forming a belt 37 includes a drum base 2 rotatable around a drum rotational axis (2c) and belt support portions 3 arranged outside the drum base 2 and capable of extending and contracting. Each belt support portion 3 includes a first link plate 5 and a second link plate 6 both rotatable and each having an outer peripheral surface 11 around which the belt 37 is wound. The outer peripheral surface 11 in a contracted state includes a flat surface portion 16 extending straight in a drum axial direction on an outer-end side and an arc-shaped curved surface portion 17 curved toward the drum rotational axis (2c). The curved surface portions 17 of both link plates 5 and 6 in an expanded state are substantially continuous to form a continuous arc region 24 convex outwardly in a drum radial direction.