A process for manufacturing tyres for vehicle wheels, comprising the step of building on a forming support a carcass structure comprising at least one carcass ply and, at at least one end edge of the carcass ply, at least one annular anchoring structure comprising at least one substantially circumferential annular insert and at least one filling insert associated to said at least one substantially circumferential annular insert. The step of building the carcass structure comprises the steps of positioning the annular anchoring structure on the carcass ply by moving the annular substantially circumferential insert into contact with an end edge of the carcass ply by means of a special positioning member, pulling down the filling insert on the end edge of the carcass ply and turning up a free end portion of the end edge of the carcass ply so as to form a turned up end portion of the carcass ply including said annular anchoring structure. The pulling down of the filling insert on the end edge of the carcass ply is carried out by a special pulling down member while the substantially circumferential annular insert is retained into a contact position with the end edge of the carcass ply by said positioning member.

In building tyres, an intermediate portion of a carcass structure is built at a time on a respective forming drum within an intermediate forming line. The forming drum with the intermediate portion of the carcass structure is made available at a first transfer location. The intermediate portion of the carcass structure is completed through n completion locations with n≥1 and then transferred for the subsequent assembling with a crown structure to a second transfer location. At an operating moment in which the first transfer location is occupied by a forming drum coming from the intermediate forming line or intended for the intermediate forming line, from one to n locations selected from the n completion locations and the second transfer location are occupied by respective forming drums.

An expandable belt and tread drum with magnetic deck fixing includes an assembly defining a portion of an arcuate outer circumferential working surface of a tire building drum. The assembly comprises a deck segment carrier and one or more magnetic members provided to the deck segment carrier and configured to attach a deck segment to the deck segment carrier by magnetic force.

A tire manufacturing device includes: a molding drum; a first moving portion in which the molding drum moves in order to mold an inner liner layer on the molding drum; a second moving portion in which the molding drum moves in order to mold a ply layer on the inner liner layer; a stitcher position where a carcass band is formed by performing pressing from above the ply layer laminated on the inner liner layer; and a transfer position where the carcass band is transferred from the molding drum to a transport device that transports the carcass band to a subsequent process, and the stitcher position and the transfer position are adjacent to each other.

A carcass sleeve is situated in a radially external position with respect to a toroidal forming drum, arranged in a first radially contracted operative condition. The carcass sleeve is shaped according to a toroidal configuration while the forming drum is positioned inside the carcass sleeve. During shaping of the carcass sleeve, the forming drum is radially expanded up to a second radially expanded operative condition. Upon completed shaping, the carcass sleeve is coupled to the forming drum in the second operative condition. The forming drum, coupled to the shaped carcass sleeve, is arranged in proximity to at least one device for building at least one belt layer at a radially external position relative to the shaped carcass sleeve.

A carcass sleeve is situated in a radially external position with respect to a toroidal forming drum, arranged in a first radially contracted operative condition. The carcass sleeve is shaped according to a toroidal configuration while the forming drum is positioned inside the carcass sleeve. During shaping of the carcass sleeve, the forming drum is radially expanded up to a second radially expanded operative condition. Upon completed shaping, the carcass sleeve is coupled to the forming drum in the second operative condition. The forming drum, coupled to the shaped carcass sleeve, is arranged in proximity to at least one device for building at least one belt layer at a radially external position relative to the shaped carcass sleeve.

A tire uniformity correcting drum comprises: a lower drum to be in contact with a portion of an inner circumferential surface of a tire; an upper drum provided to be movable up and down with respect to the lower drum and configured to press another portion of the inner circumferential surface of the tire which is not in contact with the lower drum; and a hydraulic driving unit configured to connect the lower drum and the upper drum and move up and down the upper drum with respect to the lower drum. A contact area of the upper drum with the inner circumferential surface of the tire is smaller than a contact area of the lower drum with the inner circumferential surface of the tire.

A process for building tyres employing a forming drum having circumferentially consecutive sectors that are radially movable between a contracted condition and an expanded condition in which the sectors are radially moved away from a geometric axis in order to define a radially external abutment surface. Each sector has circumferentially opposite coupling portions each having circumferential projections alternated with circumferential cavities. The projections of each sector are slidably engaged in the respective cavities of circumferentially adjacent sectors. From at least one of the projections, at least one support wing is extended having a first side and a second side that are respectively opposite. The first side coincides with a portion of the abutment surface and the second side at least partially overlaps one of the projections belonging to an adjacent sector.

A process for building tyres employing a forming drum having circumferentially consecutive sectors that are radially movable between a contracted condition and an expanded condition in which the sectors are radially moved away from a geometric axis in order to define a radially external abutment surface. Each sector has circumferentially opposite coupling portions each having circumferential projections alternated with circumferential cavities. The projections of each sector are slidably engaged in the respective cavities of circumferentially adjacent sectors. From at least one of the projections, at least one support wing is extended having a first side and a second side that are respectively opposite. The first side coincides with a portion of the abutment surface and the second side at least partially overlaps one of the projections belonging to an adjacent sector.

A process is provided for manufacturing a tire assemblage that includes a first woven or knitted fabric including first threadlike elements, a second woven or knitted fabric including second threadlike elements, and a bearing structure including bearing elements connecting the first and second woven or knitted fabric together. The process includes coating each first threadlike element with a layer of a first adhesive composition and coating each second threadlike element with a layer of a second adhesive composition, heat treating each coated first threadlike element and each coated second threadlike element to crosslink the first adhesive composition and the second adhesive composition, and assembling the bearing elements with each heat-treated and coated first and second threadlike element to form part or all of the tire assemblage.