A method for manufacturing an annular carcass of a tire includes providing first and second ply materials, each including cords; winding at least a layer of the first ply material and a layer of the second ply material onto a carcass drum so the first ply material radially surrounds the second ply material; arranging two cables onto the cylindrical carcass preform; turning the part of the cylindrical carcass preform about the closer cable onto the part of the cylindrical carcass preform between the two cables; and expanding the cylindrical carcass preform to form an annular carcass having, in a bead area, inner and outer layers of the first ply material and inner and outer layers of the second ply material. The ply materials are arranged so the cords thereof are arranged cross-wise with respect to its neighboring ply materials or a neighboring ply material, considering the innermost or outermost layer.

A method for manufacturing an annular carcass of a tire includes providing first and second ply materials, each including cords; winding at least a layer of the first ply material and a layer of the second ply material onto a carcass drum so the first ply material radially surrounds the second ply material; arranging two cables onto the cylindrical carcass preform; turning the part of the cylindrical carcass preform about the closer cable onto the part of the cylindrical carcass preform between the two cables; and expanding the cylindrical carcass preform to form an annular carcass having, in a bead area, inner and outer layers of the first ply material and inner and outer layers of the second ply material. The ply materials are arranged so the cords thereof are arranged cross-wise with respect to its neighboring ply materials or a neighboring ply material, considering the innermost or outermost layer.

A pneumatic tire manufacturing method is provided in which raw cover molding is suitably performed with no, or a minimal amount of, down-stitching in the manufacture of SOT-structure pneumatic tires; also provided is a pneumatic tire. This pneumatic tire manufacturing method involves a first cover molding step for molding a first cover having a sidewall, an inner lining, a ply, beads and a tread-side edge, a tread ring forming step for forming a tread ring having a breaker, a band and a tread center part, a shaping step for pressure-bonding the tread ring and the first cover to mold this to the shape of the raw cover, and a turn-up step for bonding the side wall to the lateral surface of the first cover, wherein the tread-side edge is formed in a position adjacent to the end of the tread center portion in the shaping step, and in the turn-up step, the tread-side edge and the tread center part are bonded together.

A pneumatic tire manufacturing method is provided in which raw cover molding is suitably performed with no, or a minimal amount of, down-stitching in the manufacture of SOT-structure pneumatic tires; also provided is a pneumatic tire. This pneumatic tire manufacturing method involves a first cover molding step for molding a first cover having a sidewall, an inner lining, a ply, beads and a tread-side edge, a tread ring forming step for forming a tread ring having a breaker, a band and a tread center part, a shaping step for pressure-bonding the tread ring and the first cover to mold this to the shape of the raw cover, and a turn-up step for bonding the side wall to the lateral surface of the first cover, wherein the tread-side edge is formed in a position adjacent to the end of the tread center portion in the shaping step, and in the turn-up step, the tread-side edge and the tread center part are bonded together.

A pneumatic tire manufacturing method is provided in which winding collapse is prevented, there is no possibility of adverse effects on the FV, a current-carrying layer can be formed easily, and down-stitching can be dispensed with or minimized in the manufacture of SOT-structure pneumatic tires having a base-pen structure in the tread. This pneumatic tire manufacturing method involves: a step in which a sidewall, an inner liner, and a ply are bonded on a first molding drum, beads are set, and the tread side part that will form the current-carrying layer is formed on the side wall, forming a first cover; a step in which a breaker and band are bonded on a second molding drum and the tread center part is formed on the band, shaping the tread ring; a step in which the first cover is inserted inside of the tread ring and inflated to bond to the tread ring with pressure; and a step in which the sidewall is bonded to the lateral surface of the first cover, and the tread side part and the tread center part are bonded together.

A pneumatic tire manufacturing method is provided in which winding collapse is prevented, there is no possibility of adverse effects on the FV, a current-carrying layer can be formed easily, and down-stitching can be dispensed with or minimized in the manufacture of SOT-structure pneumatic tires having a base-pen structure in the tread. This pneumatic tire manufacturing method involves: a step in which a sidewall, an inner liner, and a ply are bonded on a first molding drum, beads are set, and the tread side part that will form the current-carrying layer is formed on the side wall, forming a first cover; a step in which a breaker and band are bonded on a second molding drum and the tread center part is formed on the band, shaping the tread ring; a step in which the first cover is inserted inside of the tread ring and inflated to bond to the tread ring with pressure; and a step in which the sidewall is bonded to the lateral surface of the first cover, and the tread side part and the tread center part are bonded together.

A method for making a vehicle tire in which a tire carcass is expanded radially on a shaping drum, wherein the sidewalls arranged on the tire carcass are turned up by inflatable shaping bladders. This involves moving two pusher bells, which are arranged to the sides of the tire carcass, in the direction of the center of the blank, wherein the pusher bells are respectively mounted on a movable first and second carriage and are respectively moved in the axial direction by a first and second drive by way of a coupling, wherein the pusher bells are pressed laterally against the shaping bladders. When disequilibrium of forces on the two sides of the shaping bladders is set, the pressing positions of the two pusher bells are balanced, the two drives being arranged on a freely mounted third carriage.

A method for making a vehicle tire in which a tire carcass is expanded radially on a shaping drum, wherein the sidewalls arranged on the tire carcass are turned up by inflatable shaping bladders. This involves moving two pusher bells, which are arranged to the sides of the tire carcass, in the direction of the center of the blank, wherein the pusher bells are respectively mounted on a movable first and second carriage and are respectively moved in the axial direction by a first and second drive by way of a coupling, wherein the pusher bells are pressed laterally against the shaping bladders. When disequilibrium of forces on the two sides of the shaping bladders is set, the pressing positions of the two pusher bells are balanced, the two drives being arranged on a freely mounted third carriage.

A method for assembling a green tire blank includes, in succession, laying rubber plies on a drum having segments that are radially moveable, with respect to a main axis, between expanded and collapsed positions; laying bead wires; lifting up edges of the plies that extend axially beyond the bead wires towards ends of the drum using wings that extend axially and that are arranged circumferentially around the main axis; and folding the edges of the plies using rollers. The segments form an external circumferential face of the drum. The rollers are independent of the drum and move in an axial direction on the circumferential face of the drum in order to turn the edges of the plies around the bead wire. The wings move in longitudinal cuts that run parallel to the main axis at ends of the segments in order to lift up the edges of the plies.

A method for assembling a green tire blank includes, in succession, laying rubber plies on a drum having segments that are radially moveable, with respect to a main axis, between expanded and collapsed positions; laying bead wires; lifting up edges of the plies that extend axially beyond the bead wires towards ends of the drum using wings that extend axially and that are arranged circumferentially around the main axis; and folding the edges of the plies using rollers. The segments form an external circumferential face of the drum. The rollers are independent of the drum and move in an axial direction on the circumferential face of the drum in order to turn the edges of the plies around the bead wire. The wings move in longitudinal cuts that run parallel to the main axis at ends of the segments in order to lift up the edges of the plies.