The invention includes methods for forming a retreaded tire, and treads there for. Particular embodiments of such methods provide a tire tread, the tire tread having a bottom side and a top side configured for engaging a ground surface, a thickness extending between the top side and the bottom side, and a pair of opposing lateral sides defining a width of the tread, the bottom side having one or more submerged voids extending from the bottom side into the tread thickness to form a tread pattern, the submerged voids having a depth less than the thickness and the top side being free of any exposed voids comprising a groove. Further steps include applying the tire tread to a tire carcass, curing the tire tread to the tire carcass, and forming one or more voids into the tread thickness the top side of the tread after the step of bonding.

Assemblies and methods for fabricating one or more molded tire treads are provided along with systems for manufacturing a plurality of tread mold configurations from interchangeable elements.

An adhered composite includes (i) a polar thermoset substrate; (ii) optionally a primer layer disposed on the polar thermoset substrate; (iii) a first adhesive layer adhesively mated to the polar thermoset substrate, optionally with the primer layer disposed between the first adhesive layer and the polar thermoset substrate; (iv) a first layer of cured non-polar rubber adhesively mated to the first adhesive layer; (v) a second adhesive layer adhesively mated to the first layer of cured non-polar rubber; and (vi) a second layer of cured non-polar rubber forming an outer surface of the composite.

A method for retreading a tire casing is disclosed herein. The method includes a tread is disposed on a casing carcass with a bonding layer being interposed in between, and a strip is tensioned through several circuits on the tread. Also disclosed herein is a tire employing the a method of retreading disclosed herein.

A method of applying a laminate to a tire includes pre-treating a portion of the tire and placing the laminate on at least the pre-treated portion of the tire. The method further includes placing an electrical heating element on top of the laminate and placing a pressure element over the electrical heating element and the laminate. The method also includes applying heat and pressure to the laminate using the electrical heating element and the pressure element to permanently adhere the laminate to the tire.

The invention includes methods for forming a retreaded tire and treads there for. Particular embodiments of such methods include providing a tire carcass configured to receive a tire tread along an annular tread-receiving area and a pre-formed tread comprising a tread body and a submerged void arranged along a bottom side of the tread and extending into the tread thickness to a top end located below the top side of the tread, the submerged void having a length and an opening arranged along the bottom side when the tread is in an uninstalled configuration, where the opening of the submerged void extends in a direction of the submerged groove length along an alternating, non-linear path. Further steps include assembling a retreaded tire by arranging the tire tread atop a bonding layer arranged between the tire tread and the tire carcass and comprising uncured bonding material.

A method for the cold retreading of a tire comprising the following steps: a removal step, during which the tread is removed from the tire in order to expose an equatorial surface of a casing of the tire; a deposition step, during which a cushion and a pre-cured tread strip provided with a tread pattern are deposited around the equatorial surface of the casing; and a curing step, wherein the cushion arranged between the casing and the pre-cured tread strip is cured. The cushion is manufactured with a compound comprising 1 to 30 phr of at least one conductive material having a specific surface area which is greater than or equal to 300 m.sup.2/g and is chosen among graphite and graphene. The curing step comprises a connection step, wherein said cushion is connected to a heat/power source.

A method for the cold retreading of a tire comprising the following steps: a removal step, wherein the tread is removed from the tire, exposing an equatorial surface of a casing of the tire; a deposition step, during which a cushion and a pre-cured tread strip provided with a tread pattern are deposited around the equatorial surface of the casing; and a curing step, wherein the cushion arranged between the casing and the pre-cured tread strip is cured. The cushion is manufactured with a compound comprising at least one conductive material in a quantity ranging from 5% to 20% by weight, having a specific surface area which is greater than or equal to 300 m.sup.2/g, and chosen among graphite and graphene. The curing step comprises a connection step, wherein said cushion is connected to a heat/power source.

The invention includes methods of forming a retreaded tire, and treads there for. Particular embodiments of such methods provide a tire carcass configured to receive the tire tread along an annular tread-receiving area and a pre-cured tire tread including a tread body and a detachable connector. The connector is arranged within a thickness of the tread between a top void portion and a bottom void portion and extending across a width of the top void portion and of the bottom void portion. The detachable connector is configured to separate from the tread upon application of a separation force. Further steps include assembling a retreaded tire by arranging the tire tread atop a bonding layer arranged between the tire tread and the tire carcass, bonding the tire tread to the tire carcass, and removing the detachable connector from the top void portion after the step of bonding.

A plurality of embodiments of a method and apparatus for retreading individual tires using one or more electrical heating bands and a component or device to apply a force to the retread tire package comprising a new or used core and a new retread along with an adhesive. In particular, the force may be applied using one or more plates that are connected to actuators for pushing the plates into the retread package to apply the force during curing of the package.