A first laminated body is worked to form a second laminated body, the first laminated body being formed by laminating prepregs including reinforcing fibers and resin, the second laminated body including a flat portion and a wavy portion, the flat portion being located at at least one of side edge portions of the second laminated body, the wavy portion being located at a portion adjacent to the side edge portion and extending along a longitudinal direction. An intermediate product is formed from the second laminated body by a forming die such that the flat portion becomes a bent portion that is an inside portion whose circumferential length is shorter in a curved portion, and the wavy portion becomes a bent portion that is an outside portion whose circumferential length is longer in the curved portion.

The invention relates to a process for producing semi-finished composites and composite components. For production of the semi-finished products or components, (meth)acrylate monomers, (meth)acrylate polymers, polyfunctionalized (meth)acrylates, hydroxy-functionalized (meth)acrylate monomers and/or hydroxy-functionalized (meth)acrylate polymers are mixed with di- or polyisocyanates or with uretdione materials. This liquid mixture is applied by known processes to fibre material, for example carbon fibres, glass fibres or polymer fibres, and polymerized with the aid of a first temperature increase or of a redox accelerator or by means of photoinitiation. Polymerization, for example at room temperature or at up to 120° C., gives rise to thermoplastics which can still be subjected to a forming operation. The hydroxy-functionalized (meth)acrylate constituents can subsequently be crosslinked in a press with isocyanates or uretdiones already present in the system at a second temperature at least 20° C. above the polymerization temperature. In this case, the shaping to give the final component is effected simultaneously in this press. In this way, dimensionally stable thermosets or crosslinked composite components can be produced.

Systems and methods for reinforcing physical structures with composite reinforcement systems are disclosed herein. According to aspects of the present disclosure, a composite reinforcement system includes a carrier formed of a plurality of fibers and a blend of at least two reagents impregnated within the carrier. The at least two reagents are chemically configured to react to form a moisture-curable prepolymer. One reagent of the at least two reagents is an isocyanate, and another reagent of the at least two reagents is an aromatic-group-containing polyol.

A glass fiber fabric is impregnated with a colored resin having an opacifying property, a colored resin layer formed from the colored resin is provided on a first face of the glass fiber fabric, a transparent resin layer becoming transparent after being cured is provided on a second face of the glass fiber fabric, and thus a prepreg is formed.

A method for fabricating a vehicle interior trim having a support (4) and a surface covering (6) that covers the support (4), the covering having a front face (6A) intended to be visible and a rear face (6B) turned toward the support (4). The method includes producing a line of weakness (14) in the covering (6), bending the covering (6) along the line of weakness (14), and molding the support (4) against the rear face (6B) of the covering (6).

The disclosure relates to a preimpregnated fibrous composite material comprising, at least, one or more plies of sheetlike textile structures in the form of wovens, meshed fabrics, knitted fabrics, braided fabrics, stitch-bonded fabrics, nonwovens or felts of organic and inorganic fibers in a polymeric matrix. A method of manufacturing a fibrous composite component part and use thereof.

A mold for forming a flange of a wind turbine blade comprising a first flange portion including a plurality of lamina and having a generally planar shape and a second perpendicular flange including a plurality of lamina. A plurality of copper wires are disposed within the lamina for conducting heat delivered from a base portion through the first and second flange portions. The mold is free of fluid conduits with the flange portions moveable relative to the base portion.

An apparatus and process for forming material, the apparatus or process comprising at least one forming unit, each said forming unit having at least one forming opening to receive a feed of material to be formed, the at least one of said forming opening(s) comprises opposing or at least one forming surfaces, at least one of said opposing forming surfaces being dynamically controllable into a pre-determined shape or profile to impart a resultant shape or profile of a pre-determined formation upon the feed of material passing through said forming opening of a said forming unit.

According to one embodiment, a system for manufacturing a fully impregnated thermoplastic prepreg includes a mechanism for moving a fabric or mat and a drying mechanism that removes residual moisture from at least one surface of the fabric or mat. The system also includes a resin application mechanism that applies a reactive resin to the fabric or mat and a press mechanism that presses the coated fabric or mat to ensure that the resin fully saturates the fabric or mat. The system further includes a curing oven through which the coated fabric or mat is moved to polymerize the resin and thereby form a thermoplastic polymer so that upon exiting the oven, the fabric or mat is fully impregnated with the thermoplastic polymer. During at least a portion of the process, humidity in the vicinity of the coated fabric or mat is maintained at substantially zero.

A core metal includes, on an outer circumference thereof, a plurality of attachment surfaces to which a plurality of strings are attached, and a plurality of guided portions are formed along an axial direction of the core metal and disposed between two of the attachment surfaces. A string supply device includes a string supply unit that supplies the strings to the outer circumference of the core metal, an attaching unit that arranges and attaches the strings on the attachment surfaces of the core metal in a circumferential direction of the core metal, and a plurality of guiding units, in contact with the guided portions of the core metal, which guides the core metal.