A system includes a body having a pair of cable jaws. The pair of cable jaws further includes a dispensing track on an inner circumference of the pair of cable jaws to retain a segment of a thermoplastic cable material. The system includes a piston. The piston is configured to secure an overlapping segment of the thermoplastic cable material at the weld area. An induction coil is configured to apply an electromagnetic field. The system includes a power supply.

The present invention is a unique process of manufacturing rigid members with precise “shape keeping” properties and with reflective properties pertaining to radio frequency energy, so that air, land, sea and space devices or vehicles may be constructed including parabolic reflectors formed without discrete permanent layering. Rather, such parabolic reflectors or similarly, vehicles, may be formed by homogeneous construction where discrete layering is absent, and where energy reflectivity or scattering characteristics are embedded within the homogeneous mixture of carbon nanotubes and associated graphite powders and epoxy, resins and hardeners. The mixture of carbon graphite nanofiber and carbon nanotubes generates higher electrode conductivity and magnetized attraction through molecular polarization. In effect, the rigid members may be tuned based on the application. The combination of these materials creates a unique matrix that is then set in a memory form at a specific temperature, and then applied to various materials through a series of multiple layers, resulting in unparalleled strength and durability.

A heated composite tool, useful for forming, debulking, and/or curing prepreg materials, including a composite build structure having a shape of a composite part that is to be produced, configured to receive and support prepreg materials during lay-up, and including a heating structure physically coupled to the composite build structure, and comprising at least one heating element, including a carbon nanotube structured layer defining a current path having first and second ends and first and second electrical terminals electrically coupled to the first and second ends and a first isolation ply disposed between the composite build structure and the at least one heating element, the first isolation ply forming an electrical insulating gap between the at least one heating element and the composite build structure, wherein the carbon nanotube structured layer is responsive to an electromotive force applied across the first and second electrical terminals to heat the tool.

The invention relates to a process (100) for manufacturing an object (1) made of thermoplastic polymer composite from at least two parts (10) made of thermoplastic polymer composite, said thermoplastic polymer composite comprising a fibrous reinforcement and a thermoplastic polymer matrix, said process comprising the steps of: arranging (120) the two parts (10) made of thermoplastic polymer composite adjacently or overlapping at an assembly interface zone (11), and heating (130) to melt the thermoplastic polymer matrix at said assembly interface zone (11), so as to form an object (1) made of thermoplastic polymer composite comprising a welded interface (12).

The present invention is a unique process of manufacturing rigid members with precise “shape keeping” properties and with reflective properties pertaining to radio frequency energy, so that air, land, sea and space devices or vehicles may be constructed including parabolic reflectors formed without discrete permanent layering. Rather, such parabolic reflectors or similarly, vehicles, may be formed by homogeneous construction where discrete layering is absent, and where energy reflectivity or scattering characteristics are embedded within the homogeneous mixture of carbon nanotubes and associated graphite powders and epoxy, resins and hardeners. The mixture of carbon graphite nanofiber and carbon nanotubes generates higher electrode conductivity and magnetized attraction through molecular polarization. In effect, the rigid members may be tuned based on the application. The combination of these materials creates a unique matrix that is then set in a memory form at a specific temperature, and then applied to various materials through a series of multiple layers, resulting in unparalleled strength and durability.

A method of manufacturing a composite laminate. The method comprises providing a base layer, providing a discontinuous reinforcing patch on the base layer, and providing a top layer over the base layer and discontinuous reinforcing patch. Also, a composite laminate having a discontinuous reinforcing patch interposed between a base layer and a top layer. The discontinuous reinforcing patch comprises a patterned nanomaterial layer with nanomaterial-filled zones and vacant zones.

The present invention is directed to additive manufacturing compositions and methods for producing additive manufacturing composite blends with oxidized discrete carbon nanotubes with dispersion agents bonded to at least one sidewall of the oxidized discrete carbon nanotubes. Such compositions are especially useful when radiation cured, sintered or melt fused.

A method for preparing a conductive biomimetic skin scaffold material with self-repairing function includes the following steps: adding 1-(3-dimethylaminopropyl)-3-ethylcarbodiimide hydrochloride to a homogeneous dispersion of acidified carbon nanotubes, poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT:PSS), and gelatin to cross-link to obtain a conductive composite colloid; and injecting the conductive composite colloid into a mold, aging at −4-4° C. for 12-24 hours, and then soaking in a phosphate-buffered saline (PBS) solution with a pH of 7.0-7.4 for 12-24 hours to obtain the conductive biomimetic skin scaffold material.

The present disclosure relates to composite articles comprising non-linear elongated nanostructures and associated systems and methods. In certain embodiments, collections of carbon nanotubes or other elongated nanostructures can be used to provide mechanical reinforcement along multiple directions within a composite article.

A filter element (20) includes individual components (2, 4, 8), such as a filter medium (8) as one component and further filter element components (2, 4), of which at least one component (4) is made of a material that is at least partially transparent to laser light and at least one further component (2), in the manner of a barrier layer, is made of a material that is at least partially opaque to laser light to perform a transmission welding method by laser light for connecting associable components to each other. At least some of the components of the filter element that are exposed to the laser light during the transmission welding method are at least partially electrically conductive.