A method for producing a laminated embossed web includes the steps of: (a) providing a first web and at least a further web, (b) embossing the first web with a first pattern of embossments, each embossment comprising a top and a side, (c) providing an adhesive with an electrostatic charge, (d) directing the adhesive to the tops of the embossments, and (e) combining the webs.

An embossing system including: an embossing unit with at least one embossing roller arranged to emboss a web of paper intended to be joined with a further web by gluing; and a gluing unit associated with the embossing unit, with a tank containing the glue used to perform the gluing and a glue dispensing device including a cliche roller adapted to distribute by contact the glue contained in the tank on one of the webs while the embossing is performed, the cliche roller rotating with a pre-fixed angular velocity around an axis parallel to said at least one embossing roller. The system further includes: a sensor to produce electrical signals having amplitude and/or frequency related to the vibrations at which the cliche roll is instantaneously subject.

In the method for producing a set of cooperating embossing rollers, a modelling device is used for parameterizing the embossing rollers, the device comprising a test bench having a pair of rollers which are put under hydraulic pressure that can be measured and set, in order to determine from the measurement data the parameters for producing the embossing rollers. The use of a modelling device for obtaining the parameters for producing a set of embossing rollers makes it possible to use a very large variety of embossing patterns and foils with diverse properties as a basis and, by conducting tests on this very test bench, be able to efficiently narrow down and predetermine the properties of a final embossing device, preferably operated without hydraulics.

An embossing die is created by printing multiple ink layers (530, 540) in superposition thereby to build up a printed relief pattern (510) in accordance with received design data specifying a design to be embossed. The design data is modified after receipt to introduce into the printed relief pattern to be built, one or more channels (610) which extend depth-wise through multiple ink layers of the printed relief pattern (510) and serve to fully or partially segment the printed relief pattern.

Provided are a manufacturing method for an embossing roll which is capable of being manufactured in a wide variety in small quantities and has uneven patterns formed uniformly and precisely without irregularities, and the embossing roll. The manufacturing method for the embossing roll comprises: a step of preparing a cylindrical base material; and a modeling step of modeling embossing onto a surface of the cylindrical base material with a three-dimensional printer based on three-dimensional processing data. It is preferred that the three-dimensional processing data is created by subjecting an embossing roll model to three-dimensional scanning.

There is disclosed a computer program product for carrying out a method of calibrating a thickness of an embossing die, the embossing die being formed from a plurality of ink layers printed by an apparatus. According to the method, an average thickness of an ink layer printed by the apparatus may be calculated, and a target die thickness may be calculated as a function of the average ink layer thickness. A system for implementing a method of calibrating a thickness of an embossing die and a method of measuring a thickness of an embossing die are also disclosed.

An embossing die is created by printing multiple ink layers (530, 540) in superposition thereby to build up a printed relief pattern (510) in accordance with received design data specifying a design to be embossed. The design data is modified after receipt to introduce into the printed relief pattern to be built, one or more channels (610) which extend depth-wise through multiple ink layers of the printed relief pattern (510) and serve to fully or partially segment the printed relief pattern.

There is disclosed a computer program product for carrying out a method of calibrating a thickness of an embossing die, the embossing die being formed from a plurality of ink layers printed by an apparatus. According to the method, an average thickness of an ink layer printed by the apparatus may be calculated, and a target die thickness may be calculated as a function of the average ink layer thickness. A system for implementing a method of calibrating a thickness of an embossing die and a method of measuring a thickness of an embossing die are also disclosed.

A method is provided for cutting, creasing and/or embossing a cardboard in a cardboard processing machine (10) comprising a rotary die cutting machine (12), the rotary die cutting machine (12) comprising a first rotating cylinder (22) and a second rotating cylinder (24), wherein each of the first and the second cylinder (22, 24) has a cutting, creasing and/or embossing area (26) and a compensation area (28) that extends along the circumference of the respective cylinder (22, 24). A continuous cardboard web (11) being printed with a plurality of repetitive printed sections (40, 41, 42) is run between the two cylinders (22, 24) in a processing direction, wherein a printing length (l) of a printed section (40, 41, 42) is shorter than a circumference of the rotating cylinders (22, 24). Afterwards the cardboard web (11) is pulled back in a direction opposite to the processing direction to such an extent that after a full rotation of the rotating cylinders (22, 24) the cutting, creasing and/or embossing area of the rotating cylinders (22, 24) meets the beginning of the second printed section (41). Moreover, a cardboard processing machine (10) is provided.

An embossing die is created by printing multiple ink layers (530, 540) in superposition thereby to build up a printed relief pattern (510) in accordance with received design data specifying a design to be embossed. The design data is modified after receipt to introduce into the printed relief pattern to be built, one or more channels (610) which extend depth-wise through multiple ink layers of the printed relief pattern (510) and serve to fully or partially segment the printed relief pattern.