The magazine for embossing rollers includes a plurality of support seats for embossing rollers, adjacent to one another according to an alignment direction. The magazine further includes a guide system for guiding the seats in a handling direction. The seats are provided with mutual connecting members so as to be connected to, and released from, one another.

An embosser/laminator machine has an adhesive unit releasably connectable with a main frame structure of the machine, and a roll extractor configured to move a roll between the main frame structure and an exchange position between the main frame structure and the adhesive unit when the adhesive unit is spaced from the main frame structure during removal and installation of the roll. The sub-frame comprising the adhesive unit may be formed with a bearing cap that cooperates with the main frame structure such that when the adhesive unit is connected with the main frame structure, the roll is operatively secured to the machine between main frame structure and the sub-frame of the adhesive unit for normal operation of the machine. When the sub-frame comprising the adhesive unit is released and spaced from main frame structure, the roll may be removed from and installed into the main frame structure.

An embosser/laminator machine has an adhesive unit releasably connectable with a main frame structure of the machine, and a roll extractor configured to move a roll between the main frame structure and an exchange position between the main frame structure and the adhesive unit when the adhesive unit is spaced from the main frame structure during removal and installation of the roll. The sub-frame comprising the adhesive unit may be formed with a bearing cap that cooperates with the main frame structure such that when the adhesive unit is connected with the main frame structure, the roll is operatively secured to the machine between main frame structure and the sub-frame of the adhesive unit for normal operation of the machine. When the sub-frame comprising the adhesive unit is released and spaced from main frame structure, the roll may be removed from and installed into the main frame structure.

A tool-holder head for a carriage for transporting rotary tools of a unit for converting a flat substrate, which includes an upper port (29) and a lower port (30) arranged one above the other and intended to receive a front end of an upper rotary tool (10) and a front end of a lower rotary tool (11), respectively.

An embossing device (1) includes three embossing rollers (5, 7, 9), each co-acting with a pressure roller (11, 15, 19), to emboss a plurality of paper plies (V1, V2, V3). Two embossing rollers can be easily interchanged to switch from a nested configuration to a tip-to-tip configuration, or to switch from one type of pattern to another. A lamination roller and a glue dispenser are arranged around one of the embossing rollers.

A method for converting a flat substrate (W) in a station (3) for converting a flat substrate (W) that includes a rotary cutting unit (9) and at least one rotary deformation unit (7, 8) positioned upstream of the rotary cutting unit (9) in the direction of movement (L) of the flat substrate (W), the method including: determining the conversion parameters of the flat substrate (W), such as the deformation layout and cutting layout; choosing a sleeve (13) carrying a form for carrying out the deformation depending on the deformation layout; mounting the sleeve (13) on a mandrel (12) in the rotary deformation unit (7, 8); choosing the cutting tools (91, 92) depending on the cutting layout; mounting the cutting tools (91, 92) in the rotary cutting unit (9); and starting the conversion of the flat substrate (W).

An embossing method allowing to emboss a material on both sides comprises feeding the foil material into a roll nip between a pair of a first roll and a second roll, providing the first roll and the second roll each with a plurality of positive projections and a plurality of negative projections of identical shaped polyhedral structures, a first subset of the plurality of positive projections being disposed with a first periodicity on a first grid in axial direction and a second periodicity on the first grid in circumferential direction on the first roll, and a second subset of the plurality of negative projections being disposed with the first periodicity in axial direction and the second periodicity in circumferential direction on the first grid intertwined with the positive projections, in axial and circumferential directions respectively, and projections complementary to the first grid, on the second roll, each of the positive projections and the negative projections on the first roll during operation of the rolls and in the roll nip being surrounded on all sides by positive projections and negative projections on the second roll, the positive projections of the first roll together with alternating corresponding negative projections on the second roll forming during the operation of the rolls and in the roll nip, a first straight line substantially parallel to the axial direction, and the negative projections of the first roll together with alternating corresponding positive projections on the second roll forming during the operation of the rolls and in the roll nip, a second straight line substantially parallel to the axial direction. The positive projections and the negative projections are such that in the axial direction on the first roll each positive projection shares a lateral base border with at least one negative projection adjacent to the positive projection, and during the operation of the rolls and in the roll nip, all lateral oblique surfaces of the positive and negative projections of the first roll are just above the surface in full faced view with the corresponding lateral oblique surfaces of the respective negative and positive projections of the second roll, thereby enabling a homogeneous distribution of pressure to the material.

The present invention is in the technical field of packages, specifically surfaces of materials used for packages, and the manufacture thereof. According to the present invention, a micropattern is created on at least surface of a substrate, to obtain a material suitable for manufacturing packages.

A method for producing a paper roll by conveying a first smooth ply between an upper embossing roll with first projections defining a decorative motif, and a glue distribution or clich roll; maintaining the clich roll side by side to the upper embossing roll, the first ply interposed between the upper embossing roll and the clich roll and subjected to incisions and to glue deposits at the first projections on one side of the first ply facing towards the upper embossing roll and on the opposite side of the first ply facing towards the clich roll; conveying a second ply between the upper embossing roll and a coupling or marriage roll; maintaining the marriage roll side by side to the upper embossing roll by exerting a coupling pressure to perform the final coupling between the first ply and the second ply at the glue deposits forming a multilayer paper.

Rolls of an embosser laminator unit may be calibrated with an iterative process of moving axial ends of the roll a set incremental distance until contact between the rolls is made and then making a correction to the distance based upon the end of the roll making contact. The rolls may be move an initial position where the faces of the rolls are devoid of contact with each other. One or both of the rolls may be rotated. The distance between the ends of the rolls may be decreased until the faces of the rolls make contact with each other. The distance between the first ends of the rolls may be increased by an incremental amount, and a determination of contact between the faces of the rolls may be made by alternate movement of the rolls by the incremental amount and position prior to contact.