A method of applying a pattern to a nonplanar surface. A stamp has a major surface with pattern elements having a lateral dimension of greater than 0 and less than about 5 microns. The major surface of the stamp has a functionalizing molecule with a functional group selected to chemically bind to the nonplanar surface. The stamp is positioned to initiate rolling contact with the nonplanar surface, and contacts the nonplanar surface to form a self-assembled monolayer (SAM) of the functionalizing material thereon and impart the arrangement of pattern elements thereto. The major surface of the stamp is translated with respect to the nonplanar surface such that: a contact force is controlled at an interface between the stamping surfaces and the nonplanar surface, and the contact pressure at the interface is allowed to vary while the stamping surfaces and the nonplanar surface are in contact with each other.

A method for manufacturing a printed can lid (1) of a can with a digital printing method; comprising at least the following steps: a) making available a shell (2) with an outer face (3) and an inner face (4); b) making available a control unit (9) and a printed image (8), wherein the printed image (8) can be processed in the control unit (9); c) making available at least a first digital printing unit (10) with at least one printing head (11); wherein the printed image (8) which is made available by the control unit (9) can be printed onto the outer face (3) with the printing head (11); and d) printing the printed image (8) which is made available by the control unit (9) onto the outer face (3) with the printing head (11).

A method for manufacturing a printed can lid (1) of a can with a digital printing method; comprising at least the following steps: a) making available a shell (2) with an outer face (3) and an inner face (4); b) making available a control unit (9) and a printed image (8), wherein the printed image (8) can be processed in the control unit (9); c) making available at least a first digital printing unit (10) with at least one printing head (11); wherein the printed image (8) which is made available by the control unit (9) can be printed onto the outer face (3) with the printing head (11); and d) printing the printed image (8) which is made available by the control unit (9) onto the outer face (3) with the printing head (11).

A container includes a body; a first printing layer provided on an outer surface of the body and including a first printing section including a first set of halftone dots or a first solid; and a second printing layer provided on an outer surface of the body to overlap at least a printing area of the first printing layer, including a second set of halftone dots with a dot percentage equal to or greater than a dot percentage of the first set of halftone dots or a second solid, and having a printing area larger than the printing area of the first printing section.

A container includes a body; a first printing layer provided on an outer surface of the body and including a first printing section including a first set of halftone dots or a first solid; and a second printing layer provided on an outer surface of the body to overlap at least a printing area of the first printing layer, including a second set of halftone dots with a dot percentage equal to or greater than a dot percentage of the first set of halftone dots or a second solid, and having a printing area larger than the printing area of the first printing section.

Automated inspection technology is integrated with a cylindrical container print decorator machine to optimize the decoration process by making critical process and machine information properly and immediately available for corrective adjustments to the process. With this information, a high speed decoration machine operator will be made directly aware of the portions or subsystems of the decorator machine not functioning properly. The information directly facilitates, and can even recommend, corrective adjustments that are necessary to the decorator to better optimize printing functions. It is possible to use this information to optimize the operation of the decorator. It is possible to use this information by way of a properly configured control system, after specific augmentation capabilities are added to the decorator machine, to automatically close the loops with specific decorator printing machine parts or subsystems to dramatically improve the decorating process even while the machine is printing.

Automated inspection technology is integrated with a cylindrical container print decorator machine to optimize the decoration process by making critical process and machine information properly and immediately available for corrective adjustments to the process. With this information, a high speed decoration machine operator will be made directly aware of the portions or subsystems of the decorator machine not functioning properly. The information directly facilitates, and can even recommend, corrective adjustments that are necessary to the decorator to better optimize printing functions. It is possible to use this information to optimize the operation of the decorator. It is possible to use this information by way of a properly configured control system, after specific augmentation capabilities are added to the decorator machine, to automatically close the loops with specific decorator printing machine parts or subsystems to dramatically improve the decorating process even while the machine is printing.

The present invention relates to using soft secondary plates and specialty inks in a printing process. More specifically, the present invention relates to an apparatus and methods of using soft secondary plates made of a rubber comprising a saturated chain of polymethylene or a photopolymer material to decorate an exterior surface of cylindrical metallic containers with high definition graphics and other indicia.

The present invention relates to using soft secondary plates and specialty inks in a printing process. More specifically, the present invention relates to an apparatus and methods of using soft secondary plates made of a rubber comprising a saturated chain of polymethylene or a photopolymer material to decorate an exterior surface of cylindrical metallic containers with high definition graphics and other indicia.

An apparatus and methods of decorating a metallic container are provided. More specifically, the present invention relates to apparatus and methods used to provide a decoration or indicia on a predetermined portion of an outer surface of a metallic container body. The decorator includes at least one digital print unit, a transfer blanket, and a support element. The digital print unit transfers a decorating material to the transfer blanket to form a decoration on the transfer blanket. The support element then moves a metallic container into contact with the transfer blanket. In this manner, the decorating material is transferred to an exterior surface portion of the metallic container to decorate the metallic container. In one embodiment, the digital print unit is an electrophotographic system which transfers a toner material to the transfer blanket. In another embodiment, the digital print unit includes an inkjet print head which transfers an ink to the transfer blanket. Optionally, the decorator may include two or more support elements.