A carbon fiber wheel rim is disclosed. The carbon fiber wheel rim is corresponding disposed between two braking elements, and includes a rim body and a reinforcing layer. The rim body is made of a carbon fiber composites material. The reinforcing layer is disposed on a surface of the rim body, wherein the reinforcing layer is made of a fibrous veil having an isotropy.

A road wheel for a vehicle includes a central portion and a rim portion. The central portion defines a wheel axis and is formed from a first material. The central portion includes a plurality of spokes extending radially outwardly from a lug member defined by the central portion. Each of the spokes is interconnected to a link disposed at a distal end of the spokes. The rim portion is formed from a second material and defines a tubular wall being coaxial with the wheel axis. The rim portion including an interlock configured to receive the link for interconnecting the central portion with the rim portion.

A impact resistant rim is configured to soften or minimize an impact, thereby reducing the risk of pinching or otherwise flattening the tire and/or damaging the rim. This impact resistant rim further reduces the effects of an impact by maintaining the integrity of the rim during and following the impact. In this rim design, a shock absorbing cord is inlaid, molded, an/or otherwise embedded inside opposing leading edges of the rim. The shock absorbing cord is designed to elastically and/or plastically deform during an impact.

A method of manufacturing a wheel device including bonding a hub portion with lug holes and center bore hole, a spokes portion, and a barrel portion to generally form a mandrel or an inner frame of the wheel device. The inner frame is a scaled down size of the wheel device, in which a composite skin is wrapped around the inner frame to form an uncured wheel device. The uncured wheel device is encased inside a mold apparatus to cure. A cured wheel device of this method provides a wheel device with barrel, spokes, hub, lug holes and center bore hole molded into said wheel device without the use of a machine to carve out the spokes, hub, log holes or center bore hole.

A composite wheel assembly and method of construction thereof is provided. The composite wheel assembly includes a wheel having an inwardly facing surface, an outwardly facing surface, a generally cylindrical barrel portion, and a plurality of apertures formed about a central hub aperture. At least one wheel cladding is fixedly bonded to at least one of the inwardly facing surface, the outwardly facing surface, and the generally cylindrical barrel portion. The wheel cladding increases the stiffness and/or strength of the wheel between about 2-16% or greater as compared to the wheel not having the at least one cladding.

An improved wheel rim is provided that has a varying cross-sectional profile in the axial direction, the radial direction, or both that is not limited to any specific cross-section shape, number of repeating patterns, construction material or style, with the cross-sectional profile optionally varying either uniformly or non-uniformly.

A method for making the composite material wheel rim includes the steps of: configuring a plurality of inner lining chunks individually to the desired position where the spokes are to be mounted to allow the inner lining chunks to be integrated with an inner annular portion of the wheel rim, next, integrating the formed inner annular portion with an outer annular portion of the wheel rim to form a semi-finished wheel rim, and then, creating the requested threaded holes for connecting the spokes in the inner lining chunks of the inner surface of the semi-finished wheel rim subject to the requested amount and angles of the spokes. By the present method, the semi-finished wheel rim allows drilled, threaded holes subject to needs to fit different types of wheel hub units to increase the yield rate and reduce the inventory of the wheel rims.

The present invention provides a bicycle rim assembly adapted to be coupled to a hub to create a bicycle wheel. The rim assembly includes a rim and a cover coupled to the rim. The rim defines a central plane and comprises an annular inner wall and an annular outer wall cooperating with the inner wall to define a cavity. The rim further includes annular projections spaced laterally relative to the central plane and extending substantially radially outwardly from the outer annular wall. The cover includes sidewalls disposed on lateral sides of the rim adjacent the projections, each sidewall including a lateral inner portion having a lateral thickness. The cover further includes an annular ring portion interconnecting the sidewalls, the annular ring portion including a radial thickness less than the lateral thickness of the lateral inner portion of the sidewalls. Preferably, the rim comprises a metallic material and the cover comprises a non-metallic material. For example, the rim can comprise aluminum or an epoxy matrix composite, and the cover can comprises a polymeric material, such as ultra-high molecular weight polyethylene. In addition, a radial thickness of the entire cover is preferably substantially less than a radial thickness of the entire rim.

In one embodiment, the projections include a laterally inwardly facing surface, a laterally outwardly facing surface, and a radially outwardly facing surface. In this embodiment, the cover engages at least a portion of each of the laterally inwardly facing surface, the laterally outwardly facing surface, and the radially outwardly facing surface. Preferably, each annular projection has a smoothly radiused radially outwardly facing surface, and each laterally outwardly facing surface that lies in a radial plane substantially parallel to the central plane.

Herein is disclosed a rim for a wheel. the rim comprising a barrel having first and second flanges extending radially outward from opposing edges of the barrel. and the barrel comprising a first bead seat and a second bead seat arranged axially inwardly. respectively. of the first and second flanges, wherein the barrel, and first and second flanges. comprise layers of structural fibres bound in a polymer matrix, wherein a pre-form insert is disposed between layers of the structural fibres. wherein the insert comprises a material which acts to absorb and/or deflect and/or dissipate energy from a load or impact applied axially and/or radially to a rim and/or acts to increase the hoop stiffness of the wheel and wherein the insert has, when viewed in cross-section (with the axis of the rim being parallel to the plane of the cross-section). two elongate portions. with a first elongate portion of the insert extending into one of the first or second flanges. and a second elongate portion of the insert extending underneath the first or second bead seat, respectively, such that first and second portions together form an approximate L shape in cross-section.

A carbon fiber spoke includes a carbon fiber stick having two opposite ends, wherein a first joint and a second joint are respectively mounted to the two opposite ends of the carbon fiber stick. The first joint and the second joint respectively includes a through hole longitudinally and centrally defined therein for allowing the carbon fiber stick extending therethrough. The two opposite ends of the carbon fiber stick are respectively formed with an enlarged portion and each through hole formed with an enlarged portion, wherein each enlarged portion is complementally received in the enlarged portion in the first joint/second joint to prevent the first joint and the second joint from being detached from the carbon fiber stick.