Presented are hybrid metal and fiber-reinforced polymer (FRP) composite wheels for vehicle wheel assemblies, methods for making/using such wheels, and motor vehicles equipped with such wheels. A wheel for a motor vehicle wheel assembly includes a wheel face with multiple spokes that are circumferentially spaced about and project radially outward from a central hub. The central hub rotatably attaches to the vehicle's body, e.g., via a corner module. The wheel face is fabricated, e.g., as a one-piece structure, from an FRP material. A wheel barrel, which circumscribes the wheel face, includes an annular rim that mounts thereon an inflatable tire. The wheel barrel is fabricated, e.g., as a one-piece structure, from a metallic material. Multiple overmold through holes and/or inset tabs are circumferentially spaced about the annular rim. The FRP material extends through and/or surrounds the overmold through holes/inset tabs and thereby mounts the wheel face to the wheel barrel.

A wheel assembly includes a wheel having an outer rim and a hub. A first coupling is applied to the hub. A non-return valve is housed in the first coupling, and a second fitting is applied separably between the hub and the outer rim to connect the outlet of the hub hole with the channel hole.

A bicycle disc wheel comprises a first disc panel and a second disc panel. The first disc panel has a first side outer surface and a first side inner surface and the second disc panel has a second side outer surface and a second side inner surface. The first side outer surface radially extends from a first disc panel outer perimeter to a center opening and the second side outer surface radially extends from a second disc panel outer perimeter to the center opening. The second side inner surface faces the first side inner surface. A brace is coupled to the first side inner surface and the second side inner surface that provide radial and axial structural support to the disc panels.

A wheel assembly includes a plurality of discreet, axially extending curved friction plates for engaging a first side of a spoke structure of a tire assembly, a first annular rim piece for engaging a rotatable axle, and a second annular rim piece for engaging the first rim piece. The first rim piece and the second rim piece each have axially extending lugs for engaging opposite ends of the friction plates.

A variable thickness rim structure made of carbon fiber composite includes an outer ply block, that is paved as an outer side of the rim structure; an upper ply block, that is paved as an upper part of an inner side of the rim structure; a lower ply block, that is paved as a lower part of the inner side of the rim structure; a filling ply block, that is paved among the outer ply block, the upper ply block, and the lower ply block, where a first end of the upper ply block and a first end of the lower ply block extend inwards to form an annular connecting flange; a second end of the upper ply block extends upwards and a second end of the lower ply block extends downwards to form a rim ring together with the outer ply block.

The present disclosure provides an integrally formed carbon fiber spoke and a manufacturing method thereof. The method includes manufacturing a carbon fiber core body and a first metal part and a second metal part at two ends; winding or wrapping the carbon fiber core body and the metal parts at the two ends with carbon fiber prepregs to form a semi-finished product; and putting the wound or wrapped semi-finished product into a forming mold for heat forming. In the present disclosure, the metal parts are wound or wrapped with the carbon fiber prepregs, such that sandwich structures are formed between the metal parts and carbon fiber materials to expand a bonding force of bonding interfaces.

Presented are hybrid metal and fiber-reinforced polymer (FRP) composite wheels for vehicle wheel assemblies, methods for making/using such wheels, and motor vehicles equipped with such wheels. A wheel for a motor vehicle wheel assembly includes a wheel face with multiple spokes that are circumferentially spaced about and project radially outward from a central hub. The central hub rotatably attaches to the vehicle's body, e.g., via a corner module. The wheel face is fabricated, e.g., as a one-piece structure, from an FRP material. A wheel barrel, which circumscribes the wheel face, includes an annular rim that mounts thereon an inflatable tire. The wheel barrel is fabricated, e.g., as a one-piece structure, from a metallic material. Multiple overmold through holes and/or inset tabs are circumferentially spaced about the annular rim. The FRP material extends through and/or surrounds the overmold through holes/inset tabs and thereby mounts the wheel face to the wheel barrel.

A rim assembly for a non-pneumatic tire has at least two rim components including: a first rim component having a first rim flange and a first lip, and a second rim component having a second rim flange and a second lip. The rim assembly further includes a plurality of lateral rim component support structures configured to extend through a plurality of openings of a tire support structure. The rim assembly also includes a first plurality of fasteners securing the plurality of lateral rim component support structures to the first rim flange, and a second plurality of fasteners securing the plurality of lateral rim component support structures to the second rim flange.

A wheel disc includes a hub located centrally within the wheel disc and defining a wheel axis. The wheel disc further includes an outer circumferential edge and a transition portion radially extending between the hub and the outer circumferential edge. The transition portion has a front surface and a rear surface such that the front surface has a relatively smooth profile and the rear surface has a plurality of concentric ring-shaped curvatures formed therein, thereby providing the transition portion with a variable thickness between the front and rear surfaces.

A spoke tension adjustment tool has a longitudinally elongated body with a central longitudinal cavity configured to house an end portion of a spoke. The housing has a longitudinal slit that allows the end portion of the spoke to enter the longitudinal cavity. The longitudinally elongated body has a grip portion and a shaped end portion configured to couple with a stem of a spoke attachment element. The shaped end portion is smaller than the grip portion and smaller than the diameter of a rim spoke attachment hole in which the stem is inserted.