A connecting member and method of forming the connecting member in an air maintenance tire is provided. The method includes providing a tire having a sidewall formed with an annular groove. The groove receives an annular air tube having a first end with a first fitting and a second end with a second fitting. A recess is formed in the tire sidewall along the annular groove at a location where the first end of the annular air tube is adjacent the second end of the annular air tube. A mold formed with a cavity is provided and the fittings are removably secured in the cavity. The mold is positioned on a surface of the tire sidewall and an elastomer or a polymer is introduced into the mold cavity. The mold is heated to form the connecting member on the tire sidewall.

A mounting member for an air maintenance tire is provided. The tire includes a sidewall that is formed with a groove for receiving an air tube and a recess for receiving at least one pneumatic connector that is in fluid communication with the air tube. The mounting member includes a plurality of layers, in which the layers are in stacked alignment with one another. The plurality of layers includes at least an axially outward layer and an axially inward layer. The mounting member is received in the recess and secured to the tire sidewall, thereby securing the position of the at least one pneumatic connector. A method of forming a mounting member for an air maintenance tire is also provided.

A chamber is provided that works as a peristaltic pump for the pressure correction in the tire, which is a part of the tire or of an ancillary structure placed between the rim and the tire bead and is connected with the tire internal space at one end and with the external environment at the other end. The chamber is in the shape of a curved hollow channel, where at least one enclosing wall is at least partially formed by at least a pair of surfaces coplanar with the longitudinal direction of the chamber. When the tire is mounted on the rim, the pair of surfaces are pressed together thus hermetically closing the chamber. When the chamber is closed during rotation of the wheel, the surfaces can slightly slide on one another taking internal wall tensions onto themselves thus decreasing the possibility of wall damage through ripping.

Apparatus and method of assembling an elongate air pumping tube into an elongate tire sidewall groove includes engaging the tire sidewall outward surface with an impact wheel at an impact location proximally adjacent and above the elongate groove as the tire is rotated. The groove is thereby spread segment-by-segment for segment-by-segment synchronous insertion of the tube into the groove. The groove is closed segment-by-segment as each spread segment is returned to its original narrower dimension utilizing elastomeric material composition properties of the tire sidewall.

An inlet control valve suitable for use with a tire and pump assembly is described that controls the flow of air from the pump into the tire. The inlet control valve includes an optional bi-directional feature. The pathways alternatively operate to deliver ambient non-pressurized air to the air pumping tube in response to directional tire rotation against a ground surface.

All tire systems, including tire systems that include self-inflating devices, need to have the ability to regularly and reliably monitor and report vehicle and tire conditions for safety reasons. For a self-inflating tire, this can be accomplished by monitoring the operation of the self-inflation system, and assessing if it is consistent with a tire in good condition.

An air maintenance tire system is provided. The tire includes a pair of sidewalls, in which each one of the sidewalls extends from a respective bead area to a crown of the tire. The air maintenance tire includes an annular groove formed in a selected one of the tire sidewalls. The groove is formed with an open end at an outer surface of the tire sidewall and a closed end opposite the open end. The open end is formed with an outward radial taper and the groove is formed with at least one increased diameter feature. An air tube of a peristaltic pump assembly is received in the groove.

A chamber is provided that works as a peristaltic pump for the pressure correction in the tire, which is a part of the tire or of an ancillary structure placed between the rim and the tire bead and is connected with the tire internal space at one end and with the external environment at the other end. The chamber is in the shape of a curved hollow channel, where at least one enclosing wall is at least partially formed by at least a pair of surfaces coplanar with the longitudinal direction of the chamber. When the tire is mounted on the rim, the pair of surfaces are pressed together thus hermetically closing the chamber. When the chamber is closed during rotation of the wheel, the surfaces can slightly slide on one another taking internal wall tensions onto themselves thus decreasing the possibility of wall damage through ripping.

Apparatus and method for manufacturing an air maintenance tire includes an air pumping tube assembly station constructing an air pumping tube sub-assembly, a tire preparation station for forming passageways in the tire to accept an outlet device of the air pumping tube sub-assembly, an air pumping tube sub-assembly installation station and a pressure regulator installation station. The air pumping tube sub-assembly inserts into an elongate tire groove opening, facilitated by groove-spreading apparatus.

A pump for use on the inside surface of the tread of a tyre, the pump comprising: a base plate for attaching to the inside surface of the tread of a tyre; a compression plate; a first restraint connected to the base plate and arranged to engage a first side of the compression plate; a second restraint connected to the base plate and arranged to engage a second side of the compression plate; and a compressible chamber arranged between the compression plate and the base plate; wherein the compressible chamber comprises an inlet and an outlet and is arranged to contain a fluid; wherein the pump is arranged such that when the pump is attached to the inside surface of the tread of a rolling tyre, the first and second restraints move the compression plate relative to the base plate as the pump traverses a contact patch of the tyre such that the compressible chamber is peristaltically compressed between the compression plate and the base plate, ejecting fluid from the compressible chamber through the outlet and then drawing fluid in to the compressible chamber through the inlet.