A method of manufacturing a hollow coil spring which is made of a hollow wire in which a terminal sealed portion is formed on an end portion of the wire. The terminal sealed portion has a rotationally symmetric shape in which an axis passing through the center of the wire is the symmetric axis. The hollow coil spring includes an end wall portion, and an end face arc-shaped curved surface. The end wall portion includes an end face perpendicular to the axis. A distal-end-center closure portion is formed on the axis at the center of the end wall portion. A spring seat includes a base member and a sheet member. An end turn portion of the hollow coil spring is in contact with the sheet member. The end face of the end turn portion is opposed to a stopper wall of the spring seat.

A vibration damper for a vehicle is provided. The vibration damper includes at least one damping cylinder made from a fiber composite material; a guiding element for guiding a piston rod of a piston movably arranged in the damping cylinder. The guiding element is located in a guiding end region at one end of the damping cylinder. A fastening element for use in attaching the at least one damping cylinder to a vehicle is located at a fastening end of the cylinder. At least one of the two end regions of the damping cylinder is conical or wedge-shaped and its element has a corresponding external form that is conical or wedge-shaped. A conical or wedge-shaped clamping sleeve located around the conical or wedge-shaped end regions of the damping cylinder.

A suspension element of a vehicle includes a coil spring, and a bearing part provided with a main stop. The spring is mounted on the bearing part in such a manner that a first end of the spring comes to bear against the main stop. The bearing part includes a secondary stop placed in front of the main stop, against which secondary stop the first end of the spring bears during a method for assembling the suspension element. The secondary stop is capable of moving away under the effect of pressure exerted by the spring on the secondary stop during a stage of compressing the spring after the spring has pivoted about the spring's rotational axis during a stage involving straightening the spring, so that a second end of the spring is made to interact with a centering element, in order to come to bear against the main stop.

A suspension strut includes a cylinder having a piston moveable in the cylinder, a coil spring arranged around the cylinder, and an abutment element for mounting the coil spring. The position of the abutment element is adjustably fixable along the longitudinal direction of the cylinder with respect to one direction, the cylinder has a male thread, and the abutment element has a female thread corresponding to the male thread. A thread insert is arranged in the abutment element, the thread insert has a holding region and an actuating region, and the region between the holding region and the actuating region can be arranged in the threads of the male thread of the cylinder. A holding means for the holding region is in the abutment element, the actuating region is mounted moveably in the abutment element, and the diameter of the thread insert is variable by movement of the actuating region.

A two-piece limit strap clamp for use with a shock absorber and a limit strap retention device is provided. The pieces couple together around the upper end of a shock absorber. The clamp has a protrusion that extends outwardly and is adapted for attachment of the top end of a limit strap. The lower end of the limit strap may be attached to a mounting tab that is coupled to the lower mounting bracket of the shock absorber. Also disclosed is a limit strap with a tether coupled to a spring of the shock absorber to prevent the limit strap from bowing out when the shock absorber is compressed. A method of use of a limit strap with a tether is also disclosed.

A modular chassis is provided for an off-road vehicle to improve assembly, servicing, and repairing of a drivetrain of the off-road vehicle. The modular chassis includes a chassis to support components of the off-road vehicle. A front frame module couples with a front of the chassis, and a rear frame module couples with a rear of the chassis. The front frame module supports lower suspension arms of the off-road vehicle by way of inboard bushing joints. The front frame module supports at least a steering gear and a front differential of the off-road vehicle. The rear frame module is a tube-frame structure that supports components of the off-road vehicle. A lower portion of the rear frame module extends rearward and acutely upward to a top frame member that couples with upper side portions of the chassis. Several cross-members impart structural integrity to the rear frame module.

A suspension thrust bearing device for use with a suspension spring in an automotive suspension strut of a vehicle includes a bearing having an upper annular bearing member and a lower annular bearing member configured for relative rotation. The lower annular bearing member has a radial surface and a resilient damper overmolded to the radial surface, which damper has a lower support surface configured to axially support an end coil of the suspension spring. The lower support surface has at least one high portion and at least one low portion that form a waveform, such as a square wave or a sinusoidal wave, in a peripheral direction.

A wrench and nut combination, including: a wrench lug including: a wrench lug feature that substantially mates with a nut feature of a nut of a shock absorber during a first rotation of said nut, relative to external body threads on a body of the shock absorber, in a first direction, wherein the wrench lug feature and the nut feature release during a second rotation of said nut, relative to the external body threads, in a second direction, wherein at least one of the first rotation and the second rotation causes an adjustment to a compressive coil spring pre-load of a set of coil springs disposed in the shock absorber.

An electromechanical vehicle height adjustment unit comprises a displaceable member having an abutment surface for abutment of an end of a vehicle spring or for abutment of a vehicle body and a displacement mechanism coupled to the displaceable member and operative to displace the displaceable member in a height direction. The electromechanical vehicle height adjustment unit comprises a rechargeable energy storage device coupled to the electric motor to store electric energy output by the displacement mechanism during a vehicle lowering operation.

A spring pad for a suspension can satisfy both conflicting dynamic seating property and durability, and unification of specifications. In particular, the spring pad may include: a body portion disposed on one side of a spring to support the spring; and an insert portion embedded inside of the body portion and integrally formed with the body portion. The spring is seated on an inclined surface of the body portion, and the inclined surface may be formed in a spiral shape gradually increasing in height. A spiral curve of the inclined surface may be formed by reflecting a composite line minimizing a gap between the inclined surface and the spring.