A motion control system includes a top mount, a bottom mount, a rigid housing, an air spring, and a linear actuator. The air spring transfers force of a first load path between the top mount and the bottom mount. The air spring includes a pressurized cavity containing pressurized gas that transfers the force of the first load path. The linear actuator transfers force of a second load path between the top mount and the bottom mount in parallel to the first load path. The rigid housing defines at least part of the pressurized cavity and transfers the force of the second load path.

A suspension system includes a top mount, a bottom mount, a rigid housing, an air spring, and a linear actuator. The air spring transfers force of a first load path between the top mount and the bottom mount. The air spring includes a pressurized cavity containing pressurized gas that transfers the force of the first load path. The linear actuator transfers force of a second load path between the top mount and the bottom mount in parallel to the first load path. The rigid housing defines at least part of the pressurized cavity and transfers the force of the second load path.

A compressor system for generating compressed air for a compressed air supply system in a vehicle. The compressor system includes a brushed direct current electric motor (BDC electric motor); a compressor configured to be driven by the BDC electric motor; and a control unit for controlling the BDC electric motor and allocated to the BDC electric motor so as to delimit an operating current of the electric motor. A free-running current path is allocated to the control unit, the free-running current path being configured to delimit the operating current of the electric motor in a variable manner. A switch controller is allocated to the control unit, the switch controller being configured to specify a switched-on time period (t_ON) and/or a switched-off time period (t_OFF) for the electric motor in a variable manner.

A communication and power transmission module includes a communication connection portion adapted for communicative coupling with an associated controller. A wireless power and communication portion is adapted for communicative coupling with an associated sensing device operatively associated with an associated suspension component and/or an associated wheel. The wireless power and communication portion is operable to communicate wireless data and/or signals to and/or from the associated sensing device and operable to wirelessly transmit power to the associated sensing device. Gas spring assemblies and vehicles including one or more of such communication and power transmission modules are also included.

Gas spring and gas damper assemblies include a gas spring and a gas damper. The gas spring includes a flexible spring member with opposing end members secured thereto and at least partially defining a spring chamber. An elongated damping passage having a spiral configuration extends through one of the end members. The gas damper includes a damper housing that at least partially defines a damping chamber in fluid communication with the spring chamber through the elongated damping passage. A damper piston assembly is received within the damping chamber and secured to the other of the end members. Suspension systems and methods are also included.

A method for operating a pressure control system having a multi-stage compressor includes providing a multiply compressed pressure medium by the multi-stage compressor for filling a pressure medium reservoir or pressure medium chambers of the pressure control system. Providing the multiply compressed pressure medium includes (i) providing, by a first compression stage, a pre-compressed pressure medium and additionally compressing, at least by a second compression stage, the pre-compressed pressure medium, and/or (ii) introducing an already-compressed charging pressure medium into an intermediate volume between the first compression stage and the second compression stage of the multi-stage compressor and further compressing the charging pressure medium at least by the second compression stage. The charging pressure medium simultaneously passes via a control line to a control input of a shut-off valve that interacts with the first compression stage, such that a charging pressure of the charging pressure medium predefines a control pressure.

An air spring includes a closing member, a rolling piston, and an air spring bellows connected to the rolling piston and the closing member to form a fluid-filled pressure chamber. A level control system for supplying and/or discharging fluid may be integrated into the pressure chamber to control level position based on air spring stroke. The level control system may have a control valve and an actuator connected to the control valve. The actuator may include a guide tube coupled to the rolling piston or closing member, and movably arranged within the pressure chamber. An actuating member may include a pin member and may operate the control valve. A compression spring may have a central spring and a biasing spring, and the guide tube may include a control flange coupled to the pin member, and the biasing spring may be supported to press the pin member against the control valve.

End members are supportable along a damper housing and dimensioned for securement to flexible spring member. End members include a wall with a side wall portion including an inner side surface portion. First projections extend toward a first inner edge with a first shoulder surface portion faces a second end. Second projections extend inward beyond the inner side surface portion toward a second inner edge with a second shoulder surface portion facing a first end. Second projections are spaced axially from first projections such that a groove is formed inward of the inner side surface portion between first and second shoulder surface portions. End member assemblies including such an end member as well as gas spring and damper assemblies and suspension systems are also included.

Gas spring and gas damper assemblies include a gas spring and a gas damper. The gas spring includes a flexible spring member with opposing end members secured thereto and at least partially defining a spring chamber. An elongated damping passage having a spiral configuration extends through one of the end members. The gas damper includes a damper housing that at least partially defines a damping chamber in fluid communication with the spring chamber through the elongated damping passage. A damper piston assembly is received within the damping chamber and secured to the other of the end members. Suspension systems and methods are also included.

An air spring assembly having pressure relief capability, where the air spring assembly includes a single air volume, or a multi-chamber air volume. When the air spring assembly is operating at a stiffer spring rate in combination with a setting to increase ground clearance, during certain road events, the air spring assembly is compressed, and the pressure in the air spring assembly increases. In order to not exceed the safe mechanical limits of the air spring assembly, the pressure is limited to a maximum value when full compression is achieved. The air spring assembly includes at least one valve, which is opened based on a cracking pressure, which is determined based on the mechanical limits of the air spring assembly. This facilitates the operation of the air spring assembly at settings to increase ground clearance of the vehicle, while allowing for pressure relief when the mechanical limit is reached.